Additive Manufacturing of Spent Fuel Storage Rack Model by Selective Laser Melting

Author(s):  
Xiaoming He ◽  
Ziqiang Zhu ◽  
Changlei Shao ◽  
Ran Huang

Additive Manufacturing (AM) can fabricate 3D complex functional parts, which can reduce material waste and increase manufacturing efficiency significantly. These benefits make AM technique suitable for some critical industry applications. Confident application of the AM technique requires whole understanding of AM parts’ properties. Safety and economics are essential to nuclear power plant. In this study, an innovative 316L stainless steel spent fuel storage rack with integrative structure was designed, and a small model of this rack was fabricated by selective laser melting (SLM), mechanical properties of the 316L stainless steel manufactured by SLM technique are studied and discussed. Key technical issues of application of AM to manufacturing nuclear parts are also discussed.

Metals ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 729 ◽  
Author(s):  
Wei Chen ◽  
Guangfu Yin ◽  
Zai Feng ◽  
Xiaoming Liao

Additive manufacturing by selective laser melting (SLM) was used to investigate the effect of powder feedstock on 316L stainless steel properties include microstructure, relative density, microhardness and mechanical properties. Gas atomized SS316L powders of three different particle size distribution were used in this study. Microstructural investigations were done by scanning electron microscopy (SEM). Tensile tests were performed at room temperatures. Microstructure characterization revealed the presence of hierarchical structures consisting of solidified melt pools, columnar grains and multiform shaped sub-grains. The results showed that the SLM sample from the fine powder obtained the highest mechanical properties with ultimate tensile strength (UTS) of 611.9 ± 9.4 MPa and yield strength (YS) of 519.1 ± 5.9 MPa, and an attendant elongation (EL) of 14.6 ± 1.9%, and a maximum of 97.92 ± 0.13% and a high microhardness 291 ± 6 HV0.1. It has been verified that the fine powder (~16 μm) could be used in additive manufacturing with proper printing parameters.


Author(s):  
Robert E. Nickell

Reinforced concrete structures at nuclear power plants in the United States, in particular containment structures, are designed to be extremely robust and rugged. The ruggedness and robustness of containment structures can be attributed to their design basis, which includes pressure and thermal loads from severe reactor and primary coolant circuit accident events. In addition, the inherent structural integrity of these structures is demonstrated by the degree of protection provided against severe natural phenomena, such as earthquake loads, tornado missiles, floods, and fires. To some extent, the design basis also requires an evaluation of the potential for an aircraft impact accident, depending upon proximity of the plant to airports and the potential frequency of take-off and landing accident occurrence. In order to evaluate potential damage to nuclear power plant concrete structures and other hardened concrete structures from accidental or intentional aircraft impact, some analytical and experimental simulations have been carried out over the past two or three decades. The most recent effort was carried out for the U.S. nuclear power industry by EPRI, at the request of the Nuclear Energy Institute (NEI). The EPRI contractors were ABS Consulting of Irvine, California; Anatech Corporation of San Diego, California; and ERIN Engineering and Research, Inc. of Walnut Creek, California. The early phases of the effort were concerned only with nuclear power plant structures that house nuclear fuel, such as PWR and BWR containment structures, PWR and BWR spent fuel storage pools, dry spent fuel storage systems, and spent fuel transportation casks. A classified final report on these early phases was completed in February 2003 and the results have been reported to the U. S. Nuclear Regulatory Commission (NRC). This presentation is based upon the portion of the results that have been released publicly by NEI. The reference aircraft chosen for the analyses is a Boeing 767-400 traveling at a velocity of 350 miles per hour. The maximum takeoff weight for this aircraft is approximately 450,000 pounds, which includes 23,980 gallons of fuel. It has a wingspan of 170 feet, an overall length of 201 feet, a fuselage diameter of 16.5 feet, and two engines weighing 9,500 pounds each. Three representative containment designs were analyzed: (1) reinforced concrete with a ferritic steel liner, (2) post-tensioned concrete with a ferritic steel liner, and (3) free-standing steel surrounded by a reinforced concrete shield building. All containment designs in the United States were represented by one of these three designs. Two spent fuel storage pools were analyzed, one representing typical PWR pools and the other representing typical BWR pools. Both have stainless steel liners. Three representative dry spent fuel storage systems were analyzed: (1) a vertical concrete storage cask encased in steel; (2) a vertical metal storage cask; and (3) a horizontal concrete storage module. Finally, a metal transport cask tied down on a rail car was analyzed. In all containment cases analyzed, no breach of the containment boundary was found, even though substantial damage to the concrete and deformation of the metallic shell or liner was observed. Similarly, the stainless steel pool liners ensure that, although localized crushing and cracking of the concrete walls is observed, no pool cooling water is lost. For the vertical concrete cask, the stainless steel canister housing the spent fuel assemblies is not breached although there was crushing and cracking of the concrete enclosure at the area of impact. For the vertical metal cask, the cask is dented, but not breached. Similarly, although the damage to the horizontal concrete storage module is substantial, there is no breach of the enclosed canister. The analysis of the transport cask showed that the cask body withstands the impact from the direct engine strike without breaching. The forces on the container are comparable to the forces associated with the impact design basis for these casks.


2018 ◽  
Vol 1 (90) ◽  
pp. 5-15 ◽  
Author(s):  
M. Król ◽  
J. Mazurkiewicz ◽  
S. Żołnierczyk

Purpose: The investigations have been carried out on 316L stainless steel parts fabricated by Selective Laser Melting (SLM) technique. The study aimed to determine the effect of SLM parameters on porosity, hardness, and structure of 316L stainless steel. Design/methodology/approach: The analyses were conducted on 316L stainless steel parts by using AM125 SLM machine by Renishaw. The effects of the different manufacturing process parameters as power output, laser distance between the point’s melted metal powder during additive manufacturing as well as the orientation of the model relative to the laser beam and substrate on porosity, hardness, microstructure and roughness were analysed and optimised. Findings: The surface quality parts using 316L steel with the assumed parameters of the experiment depends on the process parameters used during the SLM technique as well as the orientation of formed walls of the model relative to the substrate and thus the laser beam. The lowest roughness of 316L SLM parts oriented perpendicularly to the substrate was found when 100 W and 20 μm the distance point was utilised. The lowest roughness for part oriented at 60° relatives to the substrate was observed when 125 W and the point distance 50 μm was employed. Practical implications: Stainless steel is one of the most popular materials used for selective laser sintering (SLM) processing to produce nearly fully dense components from 3D CAD models. Reduction of porosity is one of the critical research issues within the additive manufacturing technique SLM, since one of the major cost factors is the post-processing. Originality/value: This manuscript can serve as an aid in understanding the importance of technological parameters on quality and porosity of manufactured AM parts made by SLM technique.


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