Time Domain Structural Fatigue Analysis of Floating Offshore Platforms: A Response Based Technique

Author(s):  
Johyun Kyoung ◽  
Sagar Samaria ◽  
Jang Whan Kim

Abstract This paper presents a response-based, time-domain structural fatigue analysis of a floating offshore platform. The conventional technique for structural fatigue assessments of offshore platforms uses a linear, frequency-domain analysis based on the spectral method. Although this conventional method is computationally efficient, there is a room for improving accuracy and reducing uncertainties because it cannot accurately address non-linear loadings on the offshore platform. Such non-linear loads arise from the wave, wind, and current as well as from the riser and mooring systems; these non-linearities necessitate large factors of safety that lead to conservative design and frequent inspection. As an extension of previous work (Kyoung et al.[12]), this study presents the development of a time-domain, structural fatigue analysis that explicitly addresses non-linear loading on the platform. The external load time-histories are directly mapped onto the structure at every time interval to create a stress-based response with the varying environment. In each time step, the load mapping accurately captures the phase relationship between the external loading and hull inertial response. Therefore, present method reduces uncertainties in the fatigue damage computation and overcomes the assumptions of spectral method. Present load component-based approach is applied onto a finite element structural model, which provides unit structural response at locations of interest. Time history of structural response is obtained by synthesizing the obtained unit stress-based structural response with environmental loading and platform motion response. Fatigue damage can be computed from the obtained time series of structural response using rain-flow counting. As an application, a conventional semisubmersible platform is used to evaluate structural fatigue damage for a given wave scatter diagram. A comparison between results from this response-based time-domain approach and the conventional spectral method is presented.

Author(s):  
Fabien Bigot ◽  
François-Xavier Sireta ◽  
Eric Baudin ◽  
Quentin Derbanne ◽  
Etienne Tiphine ◽  
...  

Ship transport is growing up rapidly, leading to ships size increase, and particularly for container ships. The last generation of Container Ship is now called Ultra Large Container Ship (ULCS). Due to their increasing sizes they are more flexible and more prone to wave induced vibrations of their hull girder: springing and whipping. The subsequent increase of the structure fatigue damage needs to be evaluated at the design stage, thus pushing the development of hydro-elastic simulation models. Spectral fatigue analysis including the first order springing can be done at a reasonable computational cost since the coupling between the sea-keeping and the Finite Element Method (FEM) structural analysis is performed in frequency domain. On the opposite, the simulation of non-linear phenomena (Non linear springing, whipping) has to be done in time domain, which dramatically increases the computation cost. In the context of ULCS, because of hull girder torsion and structural discontinuities, the hot spot stress time series that are required for fatigue analysis cannot be simply obtained from the hull girder loads in way of the detail. On the other hand, the computation cost to perform a FEM analysis at each time step is too high, so alternative solutions are necessary. In this paper a new solution is proposed, that is derived from a method for the efficient conversion of full scale strain measurements into internal loads. In this context, the process is reversed so that the stresses in the structural details are derived from the internal loads computed by the sea-keeping program. First, a base of distortion modes is built using a structural model of the ship. An original method to build this base using the structural response to wave loading is proposed. Then a conversion matrix is used to project the computed internal loads values on the distortion modes base, and the hot spot stresses are obtained by recombination of their modal values. The Moore-Penrose pseudo-inverse is used to minimize the error. In a first step, the conversion procedure is established and validated using the frequency domain hydro-structure model of a ULCS. Then the method is applied to a non-linear time domain simulation for which the structural response has actually been computed at each time step in order to have a reference stress signal, in order to prove its efficiency.


Author(s):  
Yan Wei Wu

Abstract Offshore wind system encountered wind, wave, current, soil, and other environmental loads. The support structure is randomly loaded for a long time, which is more likely to cause fatigue damage. In this paper, the NREL 5MW wind turbine and OC4 jacket support structure is selected to perform the time domain fatigue analysis. Commercial software Bladed and SACS are used to perform the required structural responses and fatigue strength calculations. The Stress Concentration Factors (SCF) and S-N curves for the stress calculations of tubular joints are adopted based on the recommendation of DNV GL guidelines. The magnitude of the stress variation range and the corresponding number of counts are obtained by using the rain-flow counting algorithm. Finally, the Palmgren-Miner’s rule is adopted to calculate the cumulative damage ratio and the fatigue life can then be estimated. Fatigue damage ratio and structural fatigue life of each joint during 20 years of operation period are evaluated.


Author(s):  
Zhiyuan Li ◽  
Jonas W. Ringsberg

Fatigue assessment of ships using the direct calculation approach has been investigated by numerous researchers. Normally, this approach is carried out as either a global model analysis, or as a local model structural analysis. The current investigation presents a case study of a container vessel where the global and local analyses procedures are combined. A nonlinear time-domain hydrodynamic analysis followed by a global FE analysis is employed to screen for the most severe locations of the global ship’s hull with regard to fatigue damage. Once these locations have been identified, a sub-modelling technique is employed to transfer global loads from the global FE model to local FE models that have high resolution of elements for local structure details. Results from a selection of local FE model simulations are presented. Stress concentration factors at four critical locations are calculated and compared with values recommended by classification guidelines. Results are presented from a short-term fatigue analysis which has been carried out using the rainflow counting method. Finally, a long-term fatigue analysis is performed in time-domain using a designed wave scatter diagram of representative sea states.


2021 ◽  
Author(s):  
Johyun Kyoung ◽  
Sagar Samaria ◽  
Jeffrey O’Donnell ◽  
Sudhakar Tallavajhula

Abstract Demand for life extension assessments of floating offshore platforms continues to grow worldwide. Conventional structural analysis methods have limited ability to accurately capture non-linear environmental loading, non-linear loading by the mooring and riser systems, and resulting higher order hull responses. The uncertainties are typically managed by the factors of safety applied in the structural analysis. Time domain structural analyses have long promised to improve analysis accuracy and reduce these uncertainties. This paper describes a comprehensive and practical time domain structural analysis methodology applied to a deep-water semi-submersible-type floating platform including results for structural strength and fatigue. In addition, the time domain structural analysis was extended for use in fracture mechanics and the assessment of notional weld flaws to facilitate specification of impactful non-destructive examination (NDE). Present time domain structural analysis methodology employs a response-based finite element analysis (FEA) conducted in the time domain. All external environmental loads and inertial forces are converted to a response-based stress-time history. Previously, conventional time domain structural analysis involves massive computation resources to resolve solutions at every time interval. Present methodology significantly improves computational efficiency to be practical in real-world problems. The improvement is achieved by decomposing the structural response into a set of multiple load components selected on the bases of function for hull motion response and environmental loadings. Structural response in time domain is directly obtained by synthesizing the load components. An actual time domain structural response is captured effectively and efficiently to simulate the strength and fatigue criterion for the structure with consistent environmental loads and hull responses. Utilizing the level of detail provided by the time domain structural analysis methodology, a fracture mechanics evaluation of notional initial flaws (engineering criticality assessments – ECAs) can be conducted providing meaningful technical basis for in-service NDE and life extension assessments. The procedures for fatigue crack growth and fracture documented in BS 7910 were employed to derive the smallest initial flaws (critical initial flaws) that may result in structural failure during a facility's lifetime. A comparison indicates that conventional structural analysis methods provide conservative results for both structural strength and fatigue damage calculations resulting from the linear assumption of environmental loads and hull responses. Present time domain structural analysis methodology provides an innovative, cutting-edge approach providing accuracy and fewer uncertainties, which can be pragmatically used during a typical project.


2021 ◽  
Author(s):  
Jeffrey O’Donnell ◽  
Johyun Kyoung ◽  
Sagar Samaria ◽  
Anil Sablok

Abstract This paper presents a time-domain S-N fatigue analysis and an approach to reliable and robust engineering criticality assessments to supplement or provide an alternative to S-N fatigue assessments of offshore platform structures based on time domain structural response analysis. It also provides recommendations for industry standards to improve guidance for structural integrity assessments of offshore platforms using fracture mechanics. Demand continues to grow in the offshore industry to attain value from captured operational data for a number of purposes, including the reduction of uncertainties in structural integrity assessments during design and over the operational lifetime of floating offshore platforms. Recent advances in time domain structural analysis technology demonstrate substantially more accurate assessments of non-linear platform loadings and responses with enhanced computational efficiency. The current S-N approach for fatigue design and integrity assessments calculates a fatigue damage factor that does not address how loading occurs over time (ABS, DNVGL-RP-C203). For the present study, engineering criticality assessments (ECAs) based on fracture mechanics theory (BS 7910) are applied utilizing time-domain loading information theory. The ECA returns the smallest initial flaws that can grow to a critical size during a design lifetime, which can serve as an indicator of acceptability during design, a technical basis for in-service inspection intervals and facilitates asset integrity and life extension assessments. Critical initial flaws are calculated using the Paris Law (BS 7910) and cumulative fatigue crack growth in two ways: with and without an integrated and consistent check for fracture instability. The results are compared with those from S-N fatigue analyses and recommendations are provided.


2021 ◽  
Vol 153 (A2) ◽  
Author(s):  
G Mortola ◽  
A Incecik ◽  
O Turan ◽  
S.E. Hirdaris

A non linear time domain formulation for ship motions and wave loads is presented and applied to the S175 containership. The paper describes the mathematical formulations and assumptions, with particular attention to the calculation of the hydrodynamic force in the time domain. In this formulation all the forces involved are non linear and time dependent. Hydrodynamic forces are calculated in the frequency domain and related to the time domain solution for each time step. Restoring and exciting forces are evaluated directly in time domain in a way of the hull wetted surface. The results are compared with linear strip theory and linear three dimensional Green function frequency domain seakeeping methodologies with the intent of validation. The comparison shows a satisfactory agreement in the range of small amplitude motions. A first approach to large amplitude motion analysis displays the importance of incorporating the non linear behaviour of motions and loads in the solution of the seakeeping problem.


Author(s):  
Carl M. Larsen ◽  
Elizabeth Passano ◽  
Gro Sagli Baarholm ◽  
Kamran Koushan

Pipelines from offshore petroleum fields must frequently pass over areas with uneven seafloor. In such cases the pipeline may have free spans when crossing depressions. Hence, if dynamic loads can occur, the free span may oscillate and time varying stresses may give unacceptable fatigue damage. A major source for dynamic stresses in deep water free span pipelines is vortex induced vibrations (VIV) caused by current. Two alternative strategies for calculation of VIV are seen today. Practical engineering is still based on empirical models, while use of computational fluid dynamics (CFD) is considered immature mainly because of the needed computing resources. Most empirical models are based on frequency domain dynamic solutions and linear structural models, cf. Larsen (2000). The reason for this is simply that hydrodynamic coefficients as needed in a VIV analysis are available as functions of frequency, and therefore not directly applicable in a transient time domain simulation. A free span pipeline has, however, important nonlinearities that should be taken into consideration. Both tension variation and pipe-seafloor interaction at the span shoulders will contribute to nonlinear behaviour, which means that most empirical models will have significant limitations when dealing with the free span case. The need for non-linear time domain methods is therefore obvious. This paper describes a new approach for VIV analysis of free span pipelines where both linear frequency and non-linear time domain analyses are employed. The first step is to carry out a conventional VIV analysis that will determine response frequency and hydrodynamic coefficients by use of a linear response model. This result is then used in a time domain model that can handle non-linear boundary conditions at the span shoulders. This approach is valid as long as the response amplitudes at the main part of the span are the same for both analysis methods. The significance of the new method is that displacements, and hence also stresses, in the pipe at the shoulders will be far better described by the non-linear method than what is possible from linear theory. Since fatigue damage in most cases is larger at the shoulder than within the mid section of the span, the new approach represents an important step forward for free span pipeline analysis.


Author(s):  
Qin Feng ◽  
Richard Large

Spectral fatigue analysis approach is highly recommended for fixed offshore platform design and reassessment by API. This method is a computationally efficient method, being able to handle the random nature of environmental ocean wave conditions during calculating wave loads on the offshore platforms and subsequent structural responses. However, its fundamental theory is based on the assumption of linearity of both structural system and wave loading mechanism. Although this method is critically appropriate to be applied in offshore platform design and fatigue assessment for deep water scenarios where wave and force nonlinearities are not very severe, it has still been widely utilized for the design and assessment of shallow water platforms in offshore industry without carefully considering possible errors caused by strong nonlinear factors between ocean waves and forces. The source giving rise to the errors is because of the difficulties in choosing suitably correct wave heights for a series of wave periods required for producing transfer functions between sea state spectra and structural response spectra. Therefore, the studies to justify the possible errors of the spectral fatigue analysis method for shallow water platforms have been provoked. This paper presents the results of the studies of investigating the errors from currently existing spectral fatigue analysis method. A new technical approach that can reduce the errors in the spectral fatigue analysis of shallow water platforms is introduced. The proposed technical approach is mainly focused on producing realistic transfer functions between sea state spectra and structural response spectra, which can reasonably reflect the individually local sea state data by using wave height-period joint probability density function. Hence the fatigue damage and life at the tubular joints of offshore platforms can be more precisely predicted. The spectral fatigue analysis of a practical shallow water jacket platform in the recent platform design project has been performed using the proposed approach and the results are discussed.


Author(s):  
Sagar Samaria ◽  
Bob Zhang ◽  
Sudhakar Tallavajhula ◽  
Johyun Kyoung

Abstract There is an ever-increasing demand for life extension of existing floating platforms worldwide. To adequately support these life extension projects there is a need to predict fatigue life of floating structures more accurately using a time domain approach. However, structural fatigue damage calculations using time domain response analysis can be very time consuming and challenging. An efficient and effective structural analysis methodology is developed to calculate accumulated fatigue damage for structural connections in a floating offshore platform using a response-based time domain routine. The methodology discussed in this paper can be applied to estimate fatigue life for hull critical connections in floaters such as Spars, TLPs or Semis as well as local structural supports such as mooring foundations and riser foundations. It also provides the option to generate stress histograms that can be utilized for Fracture Mechanics Evaluation (FME) of welds in structural connections. To calculate the accumulated fatigue damage at desired locations on a floating platform, the time domain analysis employs a Stress Intensification Factor (SIF) which correlates global loads with local stresses. In cases where a crack initiation is observed on a structural connection, fracture mechanics is used to evaluate the structural integrity of the weld. The FME requires fatigue stress range histograms as one of the input parameters. The stress ranges and cycles that are calculated and used to compute the fatigue damage using this methodology can be converted to stress range histograms which can then be used in the FME. The standard method to compute fatigue damage for a structural connection is by using an S-N fatigue approach under the assumption of linear cumulative damage (Palmgren-Miner rule). The methodology discussed in this paper uses a rainflow counting algorithm to effectively calculate the stress range and cycles which are then utilized for computing the fatigue damage. This methodology can be applied to green field projects involving a new design or for life of field studies of an existing platform requiring life extensions. It is particularly beneficial for brownfield projects where more accurate re-evaluation of fatigue life is needed. It can also provide Clients with reliable Engineering Criticality Assessments (ECA) and enable them to plan in-service inspections and repair work. As an application, a typical truss connection for a Spar platform is used to evaluate structural fatigue damage and generate the stress range histogram for FME. Also, a comparative study is performed for a typical truss connection fatigue damage result between the traditional approach used and the method discussed in this paper.


Sign in / Sign up

Export Citation Format

Share Document