Simulation of Structural Deformations of Flexible Piping Systems by Acoustic Excitation Using Modal Controllabilities

Author(s):  
Matthias K. Maess ◽  
Lothar Gaul

Valve action and pump fluctuation in piping systems can lead to undesired excitation of structural components by propagating sound waves in the fluid path. This vibro-acoustic problem is addressed by studying the dynamics as well as excitation mechanism. Fluid-structure interaction has a significant influence on both hydroacoustics and on structural deformation. Therefore, pipe models are generated in three dimensions by using Finite Elements to include higher-order deflection modes and fluid modes. The acoustic wave equation in the fluid is hereby fully coupled to the structural domain at the fluid-structure interface. These models are used for simulating transient response and for performing numerical modal analysis. Unfortunately, such 3D models are large and simulation runs turn out to be very time consuming. To overcome this limitation, reduced pipe models are needed for efficient simulations. The proposed model reduction is hereby based on a series of modal transformations and modal truncations, where focus is placed on the treatment of the nonsymmetric system matrices due to the coupling. Afterwards, dominant modes are selected based on controllability and observability considerations. Furthermore, modal controllabilities are used to quantify the excitation of vibration modes by white noise at the pipe inlet representing acoustic sources. The excitation of structural elements connected to the piping system can therefore be predicted without performing transient simulations. Numerical results are presented for spatially arranged complex piping systems including elbow pipes and joints connected to target structures to demonstrate the usefulness of the presented method for vibro-acoustic investigations. The method is to support the design and the analysis of fluid-filled elastic piping systems and its environment in the presence of acoustic sources such as in hydraulic systems.

2006 ◽  
Vol 129 (3) ◽  
pp. 363-371 ◽  
Author(s):  
Matthias K. Maess ◽  
Lothar Gaul

Valve actuation and pump fluctuation in piping systems generate propagating sound waves in the fluid path which in turn can lead to undesired excitation of structural components. This vibro-acoustic problem is addressed by studying the propagation dynamics as well as the excitation mechanism. Fluid-structure interaction has a significant influence on both hydroacoustics and on structural deformation. Therefore, pipe models are generated in three dimensions by using finite elements in order to include higher-order deflection modes and fluid modes. The acoustic wave equation in the fluid is hereby fully coupled to the structural domain at the fluid-structure interface. These models are used for simulating transient response and for performing numerical modal analysis. Unfortunately, such 3D models are large and simulation runs turn out to be very time consuming. To overcome this limitation, reduced pipe models are needed for efficient simulations. The proposed model reduction is based on a series of modal transformations and modal truncations, where focus is placed on the treatment of the nonsymmetric system matrices due to the coupling. Afterwards, dominant modes are selected based on controllability and observability considerations. Furthermore, modal controllabilities are used to quantify the excitation of vibration modes by a white noise acoustic source at the pipe inlet. The excitation of structural elements connected to the piping system can therefore be predicted without performing transient simulations. Numerical results are presented for a piping system consisting of straight pipe segments, an elbow pipe, joints, and a target structure. This example illustrates the usefulness of the presented method for vibro-acoustic investigations of more complex piping systems.


1999 ◽  
Author(s):  
Zongxia Jiao ◽  
Qing Hua ◽  
Kai Yu

Abstract In the analysis of liquid-filled piping systems there are Poisson-coupled axial stress waves in the pipe and liquid column, which are caused by the dilation of the pipe. In some conditions the influence of viscous friction that is usually frequency-dependent should not be omitted, which in fact is another kind of coupled form. It directly influences the amplitude of vibration of piping systems to some degree. The larger the viscosity of the liquid is, the greater the influence will be. Budny (1991) included the viscous friction influence in time domain analysis of fluid-structure interaction, but did not give frequency domain analysis. Lesmez (1990) gave the model analysis liquid-filled piping systems without considering friction. If the friction is not included in frequency domain analysis, the vibration amplitude will be greater than that when friction is included, especially at harmony points, cause large errors in the simulation of fluid pipe network analysis, although it may have little influence on the frequency of harmony points. The present paper will give detail solutions to the transfer matrix that represents the motion of single pipe section, which is the basis of complex fluid-structure interaction analysis. Combined with point matrices that describe specified boundary conditions, overall transfer matrix for a piping system can be assembled. Corresponding state vectors can then be evaluated to predict the piping and liquid motion. At last, a twice-coordinate transformation method is adopted in joint coupling. Consequently, the vibration analysis of spatial liquid-filled piping systems can be carried out. It is proved to be succinct, valid and versatile. This method can be extended to the simulation of the curved spatial pipeline systems.


Author(s):  
Klaus Brun ◽  
Marybeth Nored ◽  
Dennis Tweten ◽  
Rainer Kurz

“Dynamic pressure loss” is often used to describe the added loss associated with the time varying components of an unsteady flow through a piping system in centrifugal and reciprocating compressor stations. Conventionally, dynamic pressure losses are determined by assuming a periodically pulsating 1-D flow profile and calculating the transient pipe friction losses by multiplying a friction factor by the average flow dynamic pressure component. In reality, the dynamic pressure loss is more complex and is not a single component but consists of several different physical effects, which are affected by the piping arrangement, structural supports, piping diameter, and the level of unsteadiness in the flow stream. The pressure losses due to fluid-structure interactions represent one of these physical loss mechanisms and are presently the most misrepresented loss term. The dynamic pressure losses, dominated at times by the fluid-structure interactions, have not been previously quantified for transient flows in compressor piping systems. A number of experiments were performed by SwRI utilizing an instrumented piping system in a compressor closed loop facility to determine this loss component. Steady and dynamic pressure transducers and on-pipe accelerometers were utilized to study the dynamic pressure loss. This paper describes findings from reciprocating compressor experiments and the various fluid modeling studies undertaken for the same piping system. The objective of the research was to quantitatively assess the individual pressure loss components which contribute to dynamic pressure (non-steady) loss based on their physical basis as described by the momentum equation. Results from these experiments were compared to steady state and dynamic pressure loss predictions from 1-D and 3-D fluid models (utilizing both steady and transient flow conditions to quantify the associated loss terms). Comparisons between the fluid model predictions and experiments revealed that pressure losses associated with the piping fluid-structure interactions can be significant and may be unaccounted for by advanced 3-D fluid models. These fluid-to-structure losses should not be ignored when predicting dynamic pressure loss. The results also indicated the ability of an advanced 1-D Navier Stokes solution at predicting inertial momentum losses. Correspondingly, the three-dimensional fluid models were able to capture boundary layer losses affected by 3-D geometries.


Author(s):  
Klaus Brun ◽  
Marybeth Nored ◽  
Dennis Tweten ◽  
Rainer Kurz

“Dynamic pressure loss” is often used to describe the added loss associated with the time varying components of an unsteady flow through a piping system in centrifugal and reciprocating compressor stations. Conventionally, dynamic pressure losses are determined by assuming a periodically pulsating 1D flow profile and calculating the transient pipe friction losses by multiplying a friction factor by the average flow dynamic pressure component. In reality, the dynamic pressure loss is more complex and is not a single component but consists of several different physical effects, which are affected by the piping arrangement, structural supports, piping diameter, and the level of unsteadiness in the flow stream. The pressure losses due to fluid-structure interactions represent one of these physical loss mechanisms and are presently the most misrepresented loss term. The dynamic pressure losses, dominated at times by the fluid-structure interactions, have not been previously quantified for transient flows in compressor piping systems. A number of experiments were performed by Southwest Research Institute (SwRI) utilizing an instrumented piping system in a compressor closed-loop facility to determine this loss component. Steady and dynamic pressure transducers and on-pipe accelerometers were utilized to study the dynamic pressure loss. This paper describes the findings from reciprocating compressor experiments and the various fluid modeling studies undertaken for the same piping system. The objective of the research was to quantitatively assess the individual pressure loss components, which contribute to dynamic pressure (nonsteady) loss based on their physical basis as described by the momentum equation. Results from these experiments were compared with steady-state and dynamic pressure loss predictions from 1D and 3D fluid models (utilizing both steady and transient flow conditions to quantify the associated loss terms). Comparisons between the fluid model predictions and experiments revealed that pressure losses associated with the piping fluid-structure interactions can be significant and may be unaccounted for by advanced 3D fluid models. These fluid-to-structure losses should not be ignored when predicting dynamic pressure loss. The results also indicated the ability of an advanced 1D Navier–Stokes solution at predicting inertial momentum losses. Correspondingly, the three-dimensional fluid models were able to capture boundary layer losses affected by 3D geometries.


1986 ◽  
Vol 108 (3) ◽  
pp. 249-255 ◽  
Author(s):  
T. Belytschko ◽  
M. Karabin ◽  
J. I. Lin

In the waterhammer analysis of piping systems, incompressible (or added mass) representations are generally used in computing the response of the piping. It is shown that this procedure is not necessarily conservative, particularly for thin-walled, flexible piping systems, and that fully coupled fluid-structure solutions can predict higher loads and stresses. A modal recovery procedure which easily permits the representation on the acoustic effects of the fluid to be included in a structural model is also presented. Results are given for both simple models and a piping system from an LMFBR design.


Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson

A nuclear piping system which is found to be disqualified, i.e. overstressed, in design evaluation in accordance with ASME III, can still be qualified if further non-linear design requirements can be satisfied in refined non-linear analyses in which material plasticity and other non-linear conditions are taken into account. This paper attempts first to categorize the design verification according to ASME III into the linear design and non-linear design verifications. Thereafter, the corresponding design requirements, in particular, those non-linear design requirements, are reviewed and examined in detail. The emphasis is placed on our view on several formulations and design requirements in ASME III when applied to nuclear power piping systems that are currently under intensive study in Sweden.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Izumi Nakamura ◽  
Akihito Otani ◽  
Masaki Shiratori

Pressurized piping systems used for an extended period may develop degradations such as wall thinning or cracks due to aging. It is important to estimate the effects of degradation on the dynamic behavior and to ascertain the failure modes and remaining strength of the piping systems with degradation through experiments and analyses to ensure the seismic safety of degraded piping systems under destructive seismic events. In order to investigate the influence of degradation on the dynamic behavior and failure modes of piping systems with local wall thinning, shake table tests using 3D piping system models were conducted. About 50% full circumferential wall thinning at elbows was considered in the test. Three types of models were used in the shake table tests. The difference of the models was the applied bending direction to the thinned-wall elbow. The bending direction considered in the tests was either of the in-plane bending, out-of-plane bending, or mixed bending of the in-plane and out-of-plane. These models were excited under the same input acceleration until failure occurred. Through these tests, the vibration characteristic and failure modes of the piping models with wall thinning under seismic load were obtained. The test results showed that the out-of-plane bending is not significant for a sound elbow, but should be considered for a thinned-wall elbow, because the life of the piping models with wall thinning subjected to out-of-plane bending may reduce significantly.


1997 ◽  
Vol 119 (4) ◽  
pp. 451-456 ◽  
Author(s):  
C. Lay ◽  
O. A. Abu-Yasein ◽  
M. A. Pickett ◽  
J. Madia ◽  
S. K. Sinha

The damping coefficients and ratios of piping system snubber supports were found to vary logarithmically with pipe support nodal displacement. For piping systems with fundamental frequencies in the range of 0.6 to 6.6 Hz, the support damping ratio for snubber supports was found to increase with increasing fundamental frequency. For 3-kip snubbers, damping coefficient and damping ratio decreased logarithmically with nodal displacement, indicating that the 3-kip snubbers studied behaved essentially as coulomb dampers; while for the 10-kip snubbers studied, damping coefficient and damping ratio increased logarithmically with nodal displacement.


Author(s):  
Ziyi Su ◽  
Kazuaki Inaba ◽  
Amit Karmakar ◽  
Apurba Das

Abstract Functionally graded materials (FGMs) are advanced class of composite materials which can be used as the thermal barrier to protect inner components from the outside high temperature environment. In FGMs, the volume fraction of each constituent can be tailored made across the thickness for desired applications. In this work, the simulation of FGMs in pipes is considered. Despite the wide application of pipes in machinery, those pipes would suffer from many safety problems, such as thermal stress, cavitation, fracture etc. Application of FGMs to the piping systems could lead to some new solutions accounting for safety measures and higher service life. However, the complex phenomena within the fluid structure interaction are hard to describe with the theoretical solution. The visualization of results from simulation will be helpful in understanding the distribution of kinds of physical quantities within the concerned model. For the simulation, FGMs are modeled as the layered structure in the standard finite element method (FEM) package based on FGM constituent law. The free vibration of the FG pipe is simulated and the accuracy of layered model is verified by numerical calculations. Further, based on the layered model, conjugate heat transfer simulations in a heat exchanger with FGMs are conducted.


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