Experimental Evaluation of Screw Thread Loosening in Bolted Joint With Some Parts for Preventing the Loosening Under Transverse Repeated Loadings

Author(s):  
Toshiyuki Sawa ◽  
Mitsutoshi Ishimura ◽  
Hiroshi Yamanaka

In mechanical structures, a lot of bolts and nuts have been used. Sometimes loosening accidents happen in the structures under several types of loadings. Recently, the cause of the screw thread loosening is being elucidated. However, the effect of some parts for preventing the loosening in bolted joints such as spring washer, double nut and so on is not fully elucidated. In this study, the experiments were carried out to measure the reduction of axial bolt force in the bolted joint with some parts for preventing the loosening such as the spring washer, the toothed washer, the double nuts, the eccentric nut, and so on under the transverse repeated loadings. The test machine used was Junker’s type loosening machine. Then, the effects of the washers and some types of nuts are evaluated on the loosening of bolted joints. It is shown that the performance for loosening is getting better as the initial clamping force increases and the effect of the washers is not found on the loosening. However, the effect of eccentric nut is substantial on the loosening. In addition, the loosening tests according to NAS were also carried out. No effect of all the washers mentioned above is found due to NAS testing. Discussion is made on the effect of the parts for preventing the loosening mentioned above.

2002 ◽  
Author(s):  
Toshiyuki Sawa ◽  
Akira Moriuchi

The stress distributions in a combination joint of an adhesive with a tap bolt under external tensile loadings are analyzed in elasto-plastic deformation using a finite element method. The FEM code employed is MARC. The effects of the initial clamping force (preload), external loadings and the position of engagement screw thread on the interface stress distributions are analyzed. In addition, the stress distribution in the combination joints of the adhesive with the tap bolt is compared with that in tap bolted joint without an adhesive and the adhesive joints without the tap bolt. As the results, it is found that the stress distribution (compression) in the combination joint is less than that of bolt joints. In addition, the experiments were carried out to measure the strain of the combination joint under external tensile loads using strain gauges. Furthermore, the joint strengths under external loadings were measured. Fairly good agreements are observed between the numerical and the measured results. In addition, the usefulness of the combination joints is demonstrated in comparison with the bolted joints and the adhesive joints.


2006 ◽  
Vol 324-325 ◽  
pp. 1245-1248 ◽  
Author(s):  
Sang Soon Lee ◽  
Noh Yu Kim

The boundary element analysis is attempted to investigate the relaxation behavior of the bolt load in a single bolted joint fastening thermosetting polymers. More than 10 % relaxation is obtained after 4,000 minutes. The loss of bolt stress is more important because the stress in the polymer is much smaller. Such relaxation of the bolt stress can cause loosening for fasteners and loss of fastener effectiveness for bolts that rely on clamping force or preload to achieve needed joining forces. The experimental evaluation is required to clarify the effect of the loss of bolt load on function of the assembly.


Author(s):  
Toshiyuki Sawa ◽  
Mitsutoshi Ishimura ◽  
Yasumasa Shoji ◽  
Yusuke Fukuba

Bolted joints have been used in mechanical structures. However, loosening accidents sometimes happen under several types of loadings. Recently, some studies have been conducted on the screw thread loosening in bolted joints. It is verified that bolted joints are loosened when transverse repeated loadings are applied. A lot of parts for preventing the loosening in the joints have been proposed. Among these parts, eccentric nut is especially expected to be the solution for preventing the loosening. Some studies on no rotational loosening in bolted joints under thermal changes have also conducted. However, few studies on rotational screw thread loosening in bolted joints have conducted. In our previous study, mechanism of rotational screw thread loosening in bolted joint under repeated temperature changes was examined. However, the difference in the loosening mechanism between the FEM results and the experimental results was substantial. In this study, the effect of the incline at the bearing surfaces was taken into consideration on the loosening. In addition, the loosening in the bolted joint with the eccentric nut under repeated temperature changes was examined using finite element method (FEM) calculations. Discussion is made on the mechanism and a solution of rotational screw thread loosening in the bolted joints under the repeated temperature changes. The results show that a reduction in axial bolt force was increased when the incline at the bearing surfaces was taken into consideration and the eccentric nut was shown for preventing the bolt loosening.


Author(s):  
Toshiyuki Sawa ◽  
Mitsutoshi Ishimura ◽  
Atsushi Karami

Loosening accidents sometimes occur under several types of loadings such as winds, vibrations, earthquakes, impact loads and thermal changes. Recently, some studies have been conducted on the screw thread loosening in bolted joints under repeated transverse loadings. It is well known that bolted joints are easily loosened when repeated transverse loadings are applied. While, in assembling bolted joints, the contact surfaces between a bolt head/nut and a clamped part are inclined geometrically. However, a lot of researches have dealt with the bolted joints in which the bearing surfaces are perfectly contacted without the inclined surfaces. Thus, it is necessary to examine the incline of the bearing surfaces on the loosening in bolted joint. A lot of parts for preventing the loosening have been proposed and sold at market. Among these parts, the authors have demonstrated that eccentric nuts are especially expected to be the solution for preventing the loosening of the joints under repeated transverse loadings. However, a few studies have been carried out on the loosening and loosening mechanism in bolted joints with inclined bearing surface and the effective solution for preventing loosening of bolted joint with the inclined bearing surfaces under the repeated transverse loadings. Thus, it is necessary to examine the effect of the incline at the bearing surfaces on the loosening and to evaluate the solutions for preventing loosening of the bolted joints with the inclined bearing surfaces. In this study, the effect of the incline at the bearing surfaces on the loosening is examined using FEM calculations. In the FEM calculations, the incline angle at the bearing surfaces is changed as 0, 2 and 3 degree, respectively. The experiments to measure the loosening in bolted joints were carried out using Junker’s testing machine to validities of the FEM calculations for revealing the effect of the loosening in the joints with the inclined bearing surfaces. In addition, nut parts for preventing the loosening in bolted connections with the inclined bearing surface under repeated transverse loadings are examined using the FEM calculations. As the result, it is seen that the loosening increases as the angle of incline increases. In addition, it is observed that bolted joints in which almost nut parts for preventing loosening are applied are loosened easily while the eccentric nut does not loosened. Discussion is made on the loosening mechanism in bolted joints under repeated transverse loadings.


Author(s):  
Mitsutoshi Ishimura ◽  
Shunichiro Sawa ◽  
Yuya Omiya ◽  
Toshiyuki Sawa

It is well known that bolted joints are sometimes loosened under transverse repeated loadings. Recently, some studies have been carried out on the mechanism of the bolt loosening under transverse repeated loadings. In the present research, the mechanism of bolt loosening was examined for a bolted joint using Junker’s type loosening test machine under transverse repeated loadings. Furthermore, a rotational deformation of bolt axis and nut was analyzed using FEM. As a result, it is found that the rotational load is applied and the bolt loosening occurs due to the deformation between the bolt axis and the nut. The measured change in axial bolt force was fairly good agreement with the numerical results. In addition, the bolt loosening in bolted joints with dissimilar clamped parts was examined under temperature changes. Due to the temperature changes, it is assumed that a relative displacement among the bolt bearing surface and the bearing surfaces of the clamped parts and then it is found that a bolt loosening occurs. In FEM calculations, the behavior of the bolt loosening was examined and found to occur a slight loosening. In the experiments, the bolt loosening was measured under temperature changes. The material of dissimilar clamped parts is assumed steel and aluminum. The thickness of the clamped parts is 10mm. The tendency of the bolt loosening is fairly coincided between the numerical and the measured results. It was observed that the bolt loosening occurred easily as the clamped length (gap length) decreased. In the FEM calculations, the slope θ of the bearing surfaces between the bolt head and the clamped part is assumed to be 0.5 degree to 2 degree. The effects of the slope of the bearing surfaces and on the bolt loosening are examined in the FEM calculations. The calculated results are in a fairly good agreement with the measured results. As the conclusions, 1) the bolt loosening of bolted joints under transverse repeated loadings was elucidated using 3-D FEM calculations, 2) Under repeated temperature changes, it was found that the bolt loosening occurred due to the slips between the bearing surfaces and the interfaces of clamped parts. Using FEM calculations, the behavior of the bolt loosening was elucidated.


Author(s):  
Ying Sun ◽  
George Z. Voyiadjis ◽  
Weiping Hu ◽  
Qingchun Meng ◽  
Yuanming Xu

Hole cold expansion and bolt clamping force are usually applied to improve the fatigue performance of bolted joints. In order to investigate the effects of hole cold expansion and bolt clamping force and reveal the mechanism of these two factors on the fatigue damage of bolted joint, a continuum damage mechanics (CDM) based approach in conjunction with the finite element method is used. The damage-coupled Voyiadjis plasticity constitutive model is used to represent the material behavior, which is implemented by user material subroutine in abaqus. The elasticity and plasticity damage evolutions of the material are described by the stress-based and plastic-strain-based equations, respectively. The fatigue damage of joint is calculated using abaqus cycle by cycle. The fatigue lives of double-lap bolted joints with and without clamping force at different levels of hole cold expansion are all obtained. The characteristics of fatigue damage corresponding to the different conditions are presented to unfold the influencing mechanism of these two factors. The predicted fatigue lives and crack initiation locations are in good agreement with the experimental results available in the literature. The beneficial effects of hole cold expansion and bolt clamping force on the fatigue behavior of bolted joint are presented in this work.


Author(s):  
Toshiyuki Sawa ◽  
Mitsutoshi Ishimura ◽  
Hiroshi Yamanaka ◽  
Yusuke Fukuba

Bolted joints have been used in mechanical structures. However, loosening accidents sometimes happen under several types of loadings. Recently, some studies have been conducted on the screw thread loosening in bolted joints. It is verified that bolted joints are loosened when transverse repeated loadings are applied. Some studies on no rotational loosening in bolted joints under thermal changes have also conducted. However, few studies on rotational screw thread loosening in bolted joints have conducted. In this study, rotational screw thread loosening in bolted joint under repeated temperature changes is examined. Effects of the linear thermal expansion coefficient of clamped parts and number of repeated temperature changes are examined by the measurements and finite element analyses. In the experiments, a bolted joint, which consist of two rectangular plates fastened at room temperature by two bolts and nuts, are put in a furnace and heated by an electric heater. Then, the bolted joint is cooled at room temperature. These thermal cycles are repeated. Bolt temperature and bolt load were measured. Loosening is evaluated from the reductions in the bolt load. Finite element analyses were carried out for clarifying the loosening mechanism. Discussion is made on the mechanism of rotational screw thread loosening in bolted joints under repeated temperature changes. The results show that loosening occurs under repeated temperature changes due to difference in the linear thermal expansion coefficients of the different clamped parts.


2020 ◽  
Vol 14 (3) ◽  
pp. 7141-7151 ◽  
Author(s):  
R. Omar ◽  
M. N. Abdul Rani ◽  
M. A. Yunus

Efficient and accurate finite element (FE) modelling of bolted joints is essential for increasing confidence in the investigation of structural vibrations. However, modelling of bolted joints for the investigation is often found to be very challenging. This paper proposes an appropriate FE representation of bolted joints for the prediction of the dynamic behaviour of a bolted joint structure. Two different FE models of the bolted joint structure with two different FE element connectors, which are CBEAM and CBUSH, representing the bolted joints are developed. Modal updating is used to correlate the two FE models with the experimental model. The dynamic behaviour of the two FE models is compared with experimental modal analysis to evaluate and determine the most appropriate FE model of the bolted joint structure. The comparison reveals that the CBUSH element connectors based FE model has a greater capability in representing the bolted joints with 86 percent accuracy and greater efficiency in updating the model parameters. The proposed modelling technique will be useful in the modelling of a complex structure with a large number of bolted joints.


2020 ◽  
Vol 66 (1) ◽  
Author(s):  
Keita Ogawa ◽  
Satoshi Fukuta ◽  
Kenji Kobayashi

Abstract The development of wooden joints possessing high resistance performance has become an important issue for the construction of newer buildings. This study attempts to strengthen the lateral resistance of bolted joints using the previously reported plasticizing technique. This technique consists of two processing stages: incising the surface of the wood using an ultraviolet wavelength short-pulse laser and impregnating the resin into the incised area. This technique makes it possible to plasticize only a local part of the wood surface. Bolted joint specimens were assembled using plasticized wood around the bolt hole, and the lateral tests were conducted. Acrylic monomer and urethane prepolymer were used as the impregnating resins and their incision depths were set as 4 and 10 mm. When the lateral load acted parallel to the grain, changes in the lateral resistance characteristics were observed, especially for the stiffness and yield load. For example, when acryl was used, and the incision depth was 10 mm, an increment of 73% in the yield load was observed, as compared to the non-impregnated specimens. The specimen groups impregnated with acryl exhibited greater changes in their properties than those using urethane. When loaded perpendicular to the grain, an increase in properties were observed; however, these increments were lower than those of the groups loaded parallel to the grain.


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