New Design Basis for the Design of High Pressure Polyethylene Reactor Bay Using an Explosion Risk Analysis and Non Linear Finite Analysis

Author(s):  
Christophe Catala ◽  
Cedric Allemand ◽  
Michel Moine ◽  
Laurent Paris ◽  
Nicolas Salau¨n ◽  
...  

High pressure technology used for the production of Low Density Polyethylene (LDPE) requires a particularly high degree of safety to protect both reactor and surroundings from an accidental event. For this reason, historically, such tubular reactors have been enclosed in roofless bunkers designed on empirical data. Recent improvement in production capacities, scientific knowledge and calculation tools now allows historic designs of these concrete structures to be challenged. The study we have conducted has offered a better understanding of the mechanisms involved in case of an accidental release of ethylene (ventilation and atmospheric dispersion conditions, gas detection efficiency) and subsequent explosion inside the reactor bay (maximum overpressure, impulsion duration, etc…). The methodology, using a combination of an explosion risk analysis (with help of 3D CFD tool) and a non linear finite element analysis (NLFEA) calculation tool has made it possible to define a clear and new basis of design for the enclosure walls to explosion overpressure loads. This in turn also offers new possibilities for an optimisation of the concrete wall thickness and design.

2020 ◽  
pp. 59-64
Author(s):  
N. I. Kurbanova ◽  
◽  
T. M. Gulieva ◽  
N. Ya. Ischenko ◽  
◽  
...  

The effect of additives of nanofillers (NF) containing nanoparticles (NP) of copper oxide, stabilized by a polymer matrix of maleized polyethylene (MPE), obtained by the mechanochemical method, on the properties of composites based on isotactic polypropylene (PP) and high-pressure polyethylene (PE) was studied by X-ray phase (XRD) and thermogravimetric (TGA) analyzes. The enhancement of strength, deformation, and rheological parameters, as well as the thermo-oxidative stability of the obtained nanocomposites was revealed, which, apparently, is due to the synergistic effect of the interaction of copper-containing nanoparticles with anhydride groups of MPE. It is shown that nanocomposites based on PP/PE/NF can be processed both by pressing and injection molding and extrusion, which expands the scope of its application.


2015 ◽  
Vol 815 ◽  
pp. 49-53
Author(s):  
Nur Fitriah Isa ◽  
Mohd Zulham Affandi Mohd Zahid ◽  
Liyana Ahmad Sofri ◽  
Norrazman Zaiha Zainol ◽  
Muhammad Azizi Azizan ◽  
...  

In order to promote the efficient use of composite materials in civil engineering infrastructure, effort is being directed at the development of design criteria for composite structures. Insofar as design with regard to behavior is concerned, it is well known that a key step is to investigate the influence of geometric differences on the non-linear behavior of the panels. One possible approach is to use the validated numerical model based on the non-linear finite element analysis (FEA). The validation of the composite panel’s element using Trim-deck and Span-deck steel sheets under axial load shows that the present results have very good agreement with experimental references. The developed finite element (FE) models are found to reasonably simulate load-displacement response, stress condition, giving percentage of differences below than 15% compared to the experimental values. Trim-deck design provides better axial resistance than Span-deck. More concrete in between due to larger area of contact is the factor that contributes to its resistance.


2021 ◽  
Vol 9 (3) ◽  
pp. 348
Author(s):  
Xue Long ◽  
Lu Liu ◽  
Shewen Liu ◽  
Shunying Ji

In cold regions, ice pressure poses a serious threat to the safe operation of ship hulls and fixed offshore platforms. In this study, a discrete element method (DEM) with bonded particles was adapted to simulate the generation and distribution of local ice pressures during the interaction between level ice and vertical structures. The strength and failure mode of simulated sea ice under uniaxial compression were consistent with the experimental results, which verifies the accuracy of the discrete element parameters. The crushing process of sea ice acting on the vertical structure simulated by the DEM was compared with the field test. The distribution of ice pressure on the contact surface was calculated, and it was found that the local ice pressure was much greater than the global ice pressure. The high-pressure zones in sea ice are mainly caused by its simultaneous destruction, and these zones are primarily distributed near the midline of the contact area of sea ice and the structure. The contact area and loading rate are the two main factors affecting the high-pressure zones. The maximum local and global ice pressures decrease with an increase in the contact area. The influence of the loading rate on the local ice pressure is caused by the change in the sea ice failure mode. When the loading rate is low, ductile failure of sea ice occurs, and the ice pressure increases with the increase in the loading rate. When the loading rate is high, brittle failure of sea ice occurs, and the ice pressure decreases with an increase in the loading rate. This DEM study of sea ice can reasonably predict the distribution of high-pressure zones on marine structures and provide a reference for the anti-ice performance design of marine structures.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Shi-Jun Wu ◽  
Can-Jun Yang ◽  
Ying Chen ◽  
Yan-Qing Xie

The cone valve plays an important role in high-pressure sealing applications. In this paper, a new high-pressure cone valve, based on the titanium alloy poppet-to-polyetheretherketone seat sealing structure, is proposed for deep-sea gas-tight water samplers. In order to study the sealing performance of the new valve, both the conforming poppet-seat contact model and the nonconforming poppet-seat contact model were evaluated. Finite element analysis based on the two models was performed and validated by experiments. The results indicate that the nonconforming poppet-seat contact model has a better sealing performance than the conforming poppet-seat contact model. The new cone valve also was applied in a gas-tight hydrothermal fluid sampler and successfully tested in a sea trial during the KNOX18RR cruise from 9 July to 12 August 2008.


2012 ◽  
Vol 28 ◽  
pp. e15-e16
Author(s):  
L.H.A. Raposo ◽  
L.C.M. Dantas ◽  
T.A. Xavier ◽  
A.G. Pereira ◽  
A. Versluis ◽  
...  

Author(s):  
Shorya Awtar ◽  
John Ustick ◽  
Shiladitya Sen

We present the constraint-based design of a novel parallel kinematic flexure mechanism that provides highly decoupled motions along the three translational directions (X, Y, and Z) and high stiffness along the three rotational directions (θx, θy, and θz). The geometric decoupling ensures large motion range along each translational direction and enables integration with large-stroke ground-mounted linear actuators or generators, depending on the application. The proposed design, which is based on a systematic arrangement of multiple rigid stages and parallelogram flexure modules, is analyzed via non-linear finite element analysis. A proof-of-concept prototype of the flexure mechanism is fabricated to validate its large range and decoupled motion capability. The analyses as well as the hardware demonstrate an XYZ motion range of 10 mm × 10 mm × 10 mm. Over this motion range, the non-linear FEA predicts a cross-axis error of less than 3%, parasitic rotations less than 2 mrad, less than 4% lost motion, actuator isolation less than 1.5%, and no perceptible motion direction stiffness variation. Ongoing work includes non-linear closed-form analysis and experimental measurement of these error motion and stiffness characteristics.


2014 ◽  
Vol 898 ◽  
pp. 399-402
Author(s):  
Heng Sun ◽  
Bai Shou Li

For traditional ordinary concrete wall column prone to thermal bridges, posted outside the insulation board short life than the life of the building,in the glazed hollow bead of recycled concrete foundation with good thermal conductivity test and compressive strength of the proposed ,use glazed hollow bead of recycled concrete exterior wall column instead of the traditional ordinary concrete wall column ,and using the finite element software ANSYS simulation analysis the uniaxial compression of glazed hollow bead of recycled concrete short columns and ordinary concrete short columns. Comparative analysis showed the same intensity level glazed hollow bead of recycled concrete ultimate compressive bearing capacity of an analog value the same as ordinary concrete short columns. To validate the ANSYS simulation of concrete short columns under uniaxial compression condition .


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