Creep-Fatigue Behavior in Ferritic-Martensitic Steels

Author(s):  
Meimei Li ◽  
Saurin Majumdar ◽  
Ken Natesan

Ferritic-martensitic steels are the lead structural materials for next-generation nuclear energy systems. Due to increased operating temperatures required in advanced high-temperature reactor concepts, the high temperature performance of structural alloys and reliable high temperature structural design methodology have become increasingly urgent issues. Ferritic-martensitic steels experience significant cyclic softening at high temperatures, and this cyclic softening behavior affects consecutive stress relaxation response during hold time under creep-fatigue loading. It is found that the stress relaxation response during hold of the mod.9Cr-1Mo steel can be accurately described by a stress relaxation model. The creep damage associated with the stress relaxation during hold time can then be accurately calculated using the stress relaxation data and creep rupture data. It is shown that the unit creep damage per cycle in mod.9Cr-1Mo steel decreases considerably with increasing number of cycles due to cyclic softening, and the creep damage is sensitive to the initial stress of stress relaxation. Proper evaluation of the creep-fatigue damage in mod.9Cr-1Mo steel must consider the cyclic softening effect and its associated variations in creep damage from stress relaxation during the hold time.

2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Celine Cabet ◽  
Laura Carroll ◽  
Richard Wright

Alloy 617 is the leading candidate material for an intermediate heat exchanger (IHX) application of the very high temperature nuclear reactor (VHTR), expected to have an outlet temperature as high as 950 °C. Acceptance of Alloy 617 in Section III of the ASME Code for nuclear construction requires a detailed understanding of the creep-fatigue behavior. Initial creep-fatigue work on Alloy 617 suggests a more dominant role of environment with increasing temperature and/or hold times evidenced through changes in creep-fatigue crack growth mechanisms and failure life. Continuous cycle fatigue and creep-fatigue testing of Alloy 617 was conducted at 950 °C and 0.3% and 0.6% total strain in air to simulate damage modes expected in a VHTR application. Continuous cycle fatigue specimens exhibited transgranular cracking. Intergranular cracking was observed in the creep-fatigue specimens and the addition of a hold time at peak tensile strain degraded the cycle life. This suggests that creep-fatigue interaction occurs and that the environment may be partially responsible for accelerating failure.


2008 ◽  
Vol 1125 ◽  
Author(s):  
A-A. F. Tavassoli ◽  
B. Fournier ◽  
M. Sauzay

ABSTRACTGeneration IV fission and future fusion reactors envisage development of more efficient high temperature concepts where materials performances under creep-fatigue hold the key to success. This paper presents extended experimental results obtained from creep, fatigue and creep-fatigue tests on the main structural materials retained for these concepts, namely: stainless steel type 316L(N), the conventional Modified 9Cr-1Mo martensitic steel and its low activation derivatives such as Eurofer steel, and their more advanced grades strengthened by oxide dispersion. It shows that the existing recommendations made in design codes adequately cover individual damage due to creep or fatigue but often fall short under combined creep-fatigue interaction. This is partly due to the difficulties of reproducing service conditions in laboratory. In this paper, results from tests performed on components removed from reactor, after long service, are used to refine code recommendations.Using the above combined assessment, it is concluded that there is good confidence in predicting creep-fatigue damage for austenitic stainless steels. For the martensitic steels the effects of cyclic softening and microstructure coarsening throughout the fatigue life need more consideration in creep-fatigue recommendation. In the long-term development of ferritic/martensitic oxide dispersion strengthened grades with stable microstructure and no cyclic softening, appears promising provided problems associated with their fabrication and embrittlement are resolved.


Author(s):  
Laura Carroll ◽  
Celine Cabet ◽  
Richard Wright

Alloy 617 is the leading candidate material for an intermediate heat exchanger (IHX) application of the Very High Temperature Nuclear Reactor (VHTR), expected to have an outlet temperature as high as 950°C. Acceptance of Alloy 617 in Section III of the ASME Code for nuclear construction requires a detailed understanding of the creep-fatigue behavior. Initial creep-fatigue work on Alloy 617 suggests a more dominant role of environment with increasing temperature and/or hold times evidenced through changes in creep-fatigue crack growth mechanism/s and failure life. Furthermore, previous work on corrosion of nickel base alloys in impure helium has suggested that this environment is far from inert with respect to Alloy 617. Continuous cycle fatigue and creep-fatigue testing of Alloy 617 was conducted at 950°C and 0.3% and 0.6% total strain in air to simulate damage modes expected in a VHTR application. Continuous cycle and creep-fatigue specimens exhibited intergranular cracking, but did not show evidence of grain boundary cavitation. Despite the absence of grain boundary cavitation to accelerate crack propagation, the addition of a hold time at peak tensile strain was detrimental to cycle life. This suggests that creep-fatigue interaction may occur by a different mechanism or that the environment may be partially responsible for accelerating failure.


2010 ◽  
Vol 32 (6) ◽  
pp. 971-978 ◽  
Author(s):  
B. Fournier ◽  
M. Salvi ◽  
F. Dalle ◽  
Y. De Carlan ◽  
C. Caës ◽  
...  

Author(s):  
Hyeong-Yeon Lee ◽  
Se-Hwan Lee ◽  
Jong-Bum Kim ◽  
Jae-Han Lee

A structural test and evaluation on creep-fatigue damage, and creep-fatigue crack initiation have been carried out for a Mod. 9Cr-1Mo steel structural specimen with weldments. The conservatisms of the design codes of ASME Section III subsection and NH and RCC-MR codes were quantified at the welded joints of Mod.9Cr-1Mo steel and 316L stainless steel with the observed images from the structural test. In creep damage evaluation using the RCC-MR code, isochronous curve has been used rather than directly using the creep law as the RCC-MR specifies. A y-shaped steel specimen of a diameter 500mm, height 440mm and thickness 6.35mm is subjected to creep-fatigue loads with two hours of a hold time at 600°C and a primary nominal stress of 30MPa. The defect assessment procedures of RCC-MR A16 guide do not provide a procedure for Mod.9Cr-1Mo steel yet. In this study application of σd method for the assessment of creep-fatigue crack initiation has been examined for a Mod. 9Cr-1Mo steel structure.


Author(s):  
Huailin Li

A reduced-activation ferritic/martensitic (RAF/M) steel, JLF-1, is considered as one of the candidate structure material of the fusion reactors and supercritical water-cooled reactor (SCWR). Low cycle fatigue properties of JLF-1 steel at elevated temperature are the design base to provide adequate design margin against postulated mechanism that could experience during its design life, such as stress range, plastic deformation, and cyclic softening etc. However, the reduction in design margin is significant when the cyclic softening happens in cyclic deformation at RT, 673K, 873K. Thus, for the application as the structural materials, it is necessary to evaluate low cycle fatigue behavior and cyclic softening of JLF-1 steel at elevated temperature since those properties of material at elevated temperature are the key issue for design.


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