Finite Element Stress Analysis for Leak Tests of Pipe Flange Connections Subject to Internal Pressure and Bending Moment

2011 ◽  
Author(s):  
Satoshi Nagata ◽  
Toshiyuki Sawa ◽  
Takashi Kobayashi ◽  
Hirokazu Tsuji
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Bending Moment ◽  
Strain Gages ◽  
Element Analysis ◽  
Element Simulation ◽  
Sealing Performance ◽  
Gas Leak ◽  
Helium Gas

This paper reports the results of finite element analysis representing the sealing performance tests on the slip-on type pipe flange connections for 8 inch and 16 inch. The flange connections are subjected to internal pressure and bending moment. Internal pressure is applied by helium gas and the bending moment is loaded through 4 points bending equipment. Gas leak rates are measured by pressure decay method. During the test, the variations in the axial bolt force are monitored for all the bolts by strain gages. The pipe stress at the junction of pipe and flange is also measured. Finite element analysis simulates the tests and the simulated results are compared with the measured data. Then the behaviors of the slip-on type flange connections under internal pressure and bending moment as well as the sealing performance are clarified by the experiment and the finite element simulation.

Sealing Performance Test of Slip-On Type Pipe Flange Connections Subject to Internal Pressure and Bending Moment

2010 ◽  
Author(s):  
Satoshi Nagata ◽  
Takashi Kobayashi ◽  
Hirokazu Tsuji ◽  
Toshiyuki Sawa
Keyword(s):  
Internal Pressure ◽  
Performance Test ◽  
Bending Moment ◽  
Measured Data ◽  
Strain Gages ◽  
Mechanical Behaviors ◽  
Pressure Decay ◽  
Sealing Performance ◽  
Gas Leak ◽  
Helium Gas

This paper presents the results of sealing performance test on the slip-on type pipe flange connections for 8 inch and 16 inch. The flange connections are subjected to internal pressure and bending moment. Internal pressure is applied by Helium gas and the bending moment is loaded through 4 points bending equipment. Gas leak rates are measured by pressure decay method. During the test, the variations in the axial bolt force are monitored for all the bolts by strain gages. The pipe stress at the junction of pipe and flange is also measured. Analyzing the measured data, the mechanical behaviors of the slip-on type flange connections under internal pressure and bending moment as well as the sealing performance are clarified.

FEM Stress Analysis and Leakage Behavior of Pipe-Socket Threaded Joints Subjected to Bending Moment and Internal Pressure

2020 ◽  
Author(s):  
Satoshi Nagata ◽  
Shinichi Fujita ◽  
Toshiyuki Sawa
Keyword(s):  
Finite Element ◽  
Internal Pressure ◽  
Bending Moment ◽  
Experimental Tests ◽  
Element Analysis ◽  
Contact Conditions ◽  
Sealing Performance ◽  
Bending Load ◽  
Threaded Joints ◽  
Thread Root

Abstract This paper is a report of the studies on the mechanical behaviors and leakage characteristics of pipe-socket threaded joints subjected to bending moment as well as internal pressure by means of experimental tests and finite element simulations. The paper dealt with the 3/4″ and 3″ joints, and the joints for both sizes have two different combinations of thread types in the pipe and socket, i.e. taper-taper thread combination or taper-parallel one, respectively. Experimental bending leak tests showed that the taper-taper joints could retain internal pressure under bending load up to nearly plastic collapse. The taper-parallel joints, however, could hardly keep internal pressure against bending moment even the sealing tape was applied to enhance the sealing performance. Finite element analysis was carried out to simulate those bending tests, especially to clarify the deformation and the stress distribution in the engaged threads in detail. The analysis demonstrated that the sealing performance of the joints highly depend on the contact conditions not only at the thread crest to thread root but also in between flank surfaces. A complicated leak path across the engaged threads under bending moment was identified by the simulation.

Closed-Form Collapse Moment Equations of Elbows Under Combined Internal Pressure and In-Plane Bending Moment

2000 ◽  
Vol 122 (4) ◽  
pp. 431-436 ◽  
Author(s):  
J. Chattopadhyay ◽  
D. K. Nathani ◽  
B. K. Dutta ◽  
H. S. Kushwaha
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Closed Form ◽  
Rotation Curve ◽  
Bending Moment ◽  
Loading Conditions ◽  
Moment Equations ◽  
Element Analysis ◽  
The Moment

Elastic-plastic finite element analysis has been carried out to evaluate collapse moments of six elbows with elbow factors varying from 0.24 to 0.6. The loading conditions of combined in-plane closing/opening bending moment and varying degree of internal pressure are considered in the analysis. For each case, collapse moment is obtained by twice elastic slope method from the moment versus end-rotation curve. Based on these results, two closed-form equations are proposed to evaluate the collapse moments of elbows under combined internal pressure and in-plane closing and opening bending moment. [S0094-9930(00)00103-7]

Nonlinear Analysis of Pressurized Piping Elbows Subjected to Out-of-Plane Bending

2006 ◽  
Vol 306-308 ◽  
pp. 351-356 ◽  
Author(s):  
Asnawi Lubis ◽  
Jamiatul Akmal
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Cross Section ◽  
Bending Moment ◽  
Pressure Reduction ◽  
Element Analysis ◽  
Out Of Plane ◽  
Plane Bending ◽  
Reduction Effect

The behavior of piping elbows under bending and internal pressure is more complicated than expected. The main problem is that the coupling of bending and internal pressure is nonlinear; the resulting stress and displacement cannot be added according to the principle of superposition. In addition, internal pressure tends to act against the effect caused by the bending moment. If bending moment ovalise the elbow cross-section, with internal pressure acting against this deformation, then the ovalised cross section deform back to the original circular shape. It is then introduced the term “pressure reduction effect”, or in some literature, “pressure stiffening effect”. Current design piping code treats the pressure reduction effect equally for in-plane (closing and opening) moment and outof- plane moment. The aim of this paper is to present results of a detailed finite element analysis on the non-linear behavior of piping elbows of various geometric configurations subject to out-of-plane bending and internal pressure. Specifically the standard Rodabaugh & George nonlinear pressure reduction equations for in-plane closing moment are checked in a systematic study for out-of-plane moment against nonlinear finite element analysis. The results show that the pressure stiffening effects are markedly different for in-plane and out-of-plane bending.

Finite Element Simulation for Bolted Flange Joints Assembly With Misalignment

2009 ◽  
Author(s):  
Takashi Konnai ◽  
Hirokazu Tsuji ◽  
Yasumasa Shoji
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Distribution ◽  
Finite Element Simulation ◽  
Bending Moment ◽  
Acceptance Criteria ◽  
Element Analysis ◽  
Ring Type ◽  
Element Simulation ◽  
Bolted Flange

JIS B 2251 (former HPIS Z 103 TR) is published as the assembly guidelines for bolted flanged joints with ring-type gasket, which employs the rotational clockwise tightening sequence in the main tightening step. Actual flanged joints have misalignment, and when the flanged joints are assembled, the bending moment to modify the influence of the misalignment acts on the flange faces. There is risk that the uniformity of gasket stress distribution is affected by the bending moment of the misalignment. So, the influence of the misalignment on the uniformity of the gasket stress distribution is investigated using finite element analysis. Consequently, setting the acceptance criteria of the misalignment to get the uniformity of gasket stress distribution. The influence of the uniformity of the gasket stress distribution in case of changing the starting tightening bolt against the direction of the misalignment is also investigated.

Fitness for Service Assessments of Bulging and Out-of-Round Structures

2004 ◽  
Author(s):  
Peter Carter ◽  
D. L. Marriott ◽  
M. J. Swindeman
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Structural Model ◽  
External Pressure ◽  
Element Analysis ◽  
Structural Imperfection ◽  
Level 2

This paper examines techniques for the evaluation of two kinds of structural imperfection, namely bulging subject to internal pressure, and out-of-round imperfections subject to external pressure, with and without creep. Comparisons between comprehensive finite element analysis and API 579 Level 2 techniques are made. It is recommended that structural, as opposed to material, failures such as these should be assessed with a structural model that explicitly represents the defect.

Investigation on endurance evaluation of a portal crane: experimental, theoretical and finite element analysis

2020 ◽  
Vol 62 (4) ◽  
pp. 357-364
Author(s):  
Yusuf Aytaç Onur ◽  
Hakan Gelen
Keyword(s):  
Finite Element ◽  
Critical Points ◽  
Maximum Stress ◽  
Strain Gages ◽  
Finite Element Analyses ◽  
Element Analysis ◽  
Element Simulation ◽  
Main Girder ◽  
Stressed Component ◽  
Portal Crane

Abstract In this study, the stress on portal crane components at various payloads has been investigated theoretically, numerically and experimentally. The portal crane was computer-aided modeled and finite element analyses were performed so that the most stressed points at the each trolley position investigated on the main girder could be determined. In addition, the critical points were marked on the portal crane, and strain gages were attached to the those critical points so that stress values could be experimentally determined. The safety factor values at different payloads were determined by using finite element simulation. Results indicate that the most stressed component in the examined portal crane is the main girder. Experimental results indicate that the maximum stress value on the main girder is 3.05 times greater than the support legs and 8.99 times larger than the rail.

scholarly journals Analysis for Wrinkling Behavior of Girth-Welded Line Pipe

1996 ◽  
Author(s):  
Luiz T. Souza ◽  
David W. Murray
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Finite Element Model ◽  
Internal Pressure ◽  
Experimental Test ◽  
Element Model ◽  
Element Analysis ◽  
Line Pipe ◽  
New Era ◽  
Analytical Tools

The paper presents results for finite element analysis of full-sized girth-welded specimens of line pipe and compares these results with the behavior exhibited by test specimens subjected to constant axial force, internal pressure and monotonically increasing curvatures. Recommendations for the ‘best’ type of analytical finite element model are given. Comparisons between the behavior predicted analytically and the observed behavior of the experimental test specimens are made. The mechanism of wrinkling is explained and the evolution of the deformed configurations for different wrinkling modes is examined. It is concluded that the analytical tools now available are sufficiently reliable to predict the behavior of pipe in a manner that was not previously possible and that this should create a new era for the design and assessment of pipelines if the technology is properly exploited by industry.

Elastic and elastic-plastic finite element analysis of hollow tubes with axisymmetric internal projections under combined axial and pressure loading

2001 ◽  
Vol 36 (4) ◽  
pp. 373-390 ◽  
Author(s):  
S. J Hardy ◽  
M. K Pipelzadeh ◽  
A. R Gowhari-Anaraki
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Plastic Material ◽  
Axial Loading ◽  
Material Model ◽  
Pressure Loading ◽  
Element Analysis ◽  
Elastic Plastic ◽  
Applied Loading

This paper discusses the behaviour of hollow tubes with axisymmetric internal projections subjected to combined axial and internal pressure loading. Predictions from an extensive elastic and elastic-plastic finite element analysis are presented for a typical geometry and a range of loading combinations, using a simplified bilinear elastic-perfectly plastic material model. The axial loading case, previously analysed, is extended to cover the additional effect of internal pressure. All the predicted stress and strain data are found to depend on the applied loading conditions. The results are normalized with respect to material properties and can therefore be applied to geometrically similar components made from other materials, which can be represented by the same material models.

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