Mathematical modeling of the extraction process of oil-containing raw materials with pulsed intensification of heat of mass transfer

Author(s):  
Lyudmila Kolyanovska ◽  
Igor Palamarchuk ◽  
Yuri Sukhenko ◽  
Assel Mussabekova ◽  
Baituma Bissarinov ◽  
...  
2020 ◽  
Vol 9 (2) ◽  
pp. 77-81 ◽  
Author(s):  
E. V. Flisyuk ◽  
S. S. Belokurov ◽  
I. A. Narkevich ◽  
A. N. Shikov ◽  
O. M. Flisyuk ◽  
...  

Introduction. In recent years, substances extracted from plant materials have been widely used in the pharmaceutical, cosmetic and food industries. Such substances are used as solutions, dry extracts for the manufacture of medicines, dietary supplements, cosmetic creams, food additives in various forms – tablets, capsules, solutions, granular powders. The extraction of valuable substances from plant materials is carried out using the extraction process, which is carried out by various methods and in apparatuses of various designs. Earlier, a comparative study of the extraction of dioscin from fenugreek by various methods was carried out: in devices with a stirrer, in an ultrasonic field, supercritical, fluid CO2 extraction, and in a vibro-cavitation homogenizer. It is shown that the most effective method is the extraction carried out in a vibrocavitation homogenizer.Aim.To analyze the kinetics of the extraction of dioscin from fenugreek seeds, to determine the optimal values of the required degree of grinding of the raw materials, working temperature, the concentration of ethyl alcohol in the solution and the rotational speed of the rotor of the vibrocavitation homogenizer. Determine the effective mass transfer coefficient responsible for the intensity of mass transfer inside the particles.Materials and methods. An experimental study of the extraction of valuable components from plant materials was carried out in a laboratory unit with a vibrocavitation homogenizer of periodic action. As raw materials were used seeds of hay fenugreek, ecotype of Morocco, acquired in the company Fitokasa, Casablanca (Morocco), which we used for research. Commodity analysis showed that raw materials comply with the requirements of the State Pharmacopoeia XIVth edition. As extractants, aqueous solutions of ethanol with an alcohol concentration of 40, 50, 60, 70, 80, and 90 %. The analysis of the kinetics of the process was based on the following ideas. Extraction begins with the surface of the particles of plant material. As the extracted component moves into the volume of the solution, the extractant penetrates into the internal pores of the particles, and the surface on which the extractant and the extracted component interact is gradually shifted into the individual particles. In this case, the resistance to mass transfer in the region between the specified surface and the outer surface of the particle increases over time.Results and discussion. An analysis of the results shows that the rotor speed significantly intensifies the process. In addition, the influence of the rotor speed is most pronounced at the initial stage of the process, when the surface layers of particles of plant material are extracted. It was also found that the resistance to mass transfer inside particles increases significantly as it approaches the final stage of the process, and with an increase in the rotor speed, it increases, especially at the initial stage of the process, which is associated with the intensity of cavitation and the weakening of its effect as the process deepens inward particles.Conclusions. The obtained dependences are necessary to determine the duration of the extraction process in a batch mode, or the average residence time of seeds in the working volume when organizing the process in a continuous mode.


Author(s):  
Victoria Mel’nick ◽  
◽  
Lyudmyla Ruzhinskaya ◽  
Mykola Andruk ◽  
Zhanna Ostapenko ◽  
...  

2020 ◽  
Vol 100 (4) ◽  
pp. 135-144
Author(s):  
I.А. Khabarov ◽  
◽  
V.V. Zhurov ◽  
А.N. Zhabayeva ◽  
S.М. Adekenov ◽  
...  

The review considers 26 mathematical models of the process of biologically active substances extraction from medicinal plant raw materials, taking into account factors affecting the extraction process: diffusion coefficient, particle size, layer porosity, extractant feed rate, raw material grinding method, pressure, temperature and duration of extraction, individual characteristics of raw materials (content of the target component) and technological equipment. In general, these models fall into four important groups: empirical models, models based on heat transfer analogies, a shrinking core model, and models based on differential mass bal-ance. Here were described problems that occur in the selection of mathematical models, first of all, associated with the imperfect behavior of the flows of extraction liquids, and the inhomogeneous cross-section of the extraction apparatus. It was shown that first of all the extraction process modeling requires mathematical models to describe the mass transfer inside solid particles. It is also important to take into account the solubility of the target substances when simulating. It is shown that for describing the extraction processes, the optimal models are Naik and Lentz, Esquivel, diffusion, H. Sovová mass transfer, damaged and undamaged cells for calculating the main factors of extraction processes.


Author(s):  
Natalya V. Menshutina ◽  
Artem I. Artemiev ◽  
Illarion I. Khudeev ◽  
Ilya V. Kazeev ◽  
Olga A. Bocharova

This paper provides a review of the scientific literature on the study of the supercritical extraction process. The use of substances in a supercritical state as an extractant is the basis of the supercritical extraction process. In a supercritical fluid, there is a high intensity of mass transfer, which allows the supercritical fluid to easily penetrate into the raw material and efficiently extract the target components. Carbon dioxide is of particular interest, since its use as an extractant in the process of supercritical extraction meets the basic principles of «green chemistry». The paper presents the mechanisms of mass transfer of target components from plant raw materials that arise during the process of supercritical extraction using carbon dioxide. The kinetics of the supercritical extraction process is considered. During the process, three main periods are distinguished: a period of a constant extraction rate, a period of a falling extraction rate, and a period of a low extraction rate. The influence of temperature and pressure, the influence of water in the raw material on the yield of target components in the process of supercritical extraction is shown. Supercritical extraction requires special high-pressure equipment. The paper presents the main technological solutions for the implementation of the process. A comparison of the process of supercritical extraction with extraction in the Soxhlet apparatus is carried out. The supercritical extraction process makes it possible to obtain an extract of high purity, which is promising for the production of biologically active medicinal components and the separation of impurities from difficult-to-separate mixtures. Examples of the application of supercritical extraction in industry are given. In addition, the paper presents studies on the extraction of aralosides from Aralia mandshurica plant raw materials using the supercritical extraction process. Supercritical extraction is considered as a safe and more efficient way to extract target components from plant materials.


2015 ◽  
Vol 11 (1) ◽  
pp. 17-22 ◽  
Author(s):  
Honggao Xu ◽  
Qiang Peng ◽  
Fang Yuan ◽  
Yanxiang Gao

Abstract Effective diffusion coefficient (D-value) is an important parameter for the extraction process. In this study, a cylindrical model to estimate the D-value of betanin extraction from red beet roots was developed. The influence of extraction temperature, pH, cylindrical thickness and type of acids on the D-value was also investigated. The optimal parameters of betanin extraction were 30°C, pH 4.0 adjusted with sulfurous acid or acetic acid. D-values under the above conditions were 18.95×10−11 m2/s and 17.87×10−11 m2/s, respectively. The result showed that D-value elevated with the increase of cylindrical thickness, which was consistent with earlier conclusion from spherical model. The modeling may be useful for the investigation into extraction process and practical application.


2015 ◽  
Vol 2015 ◽  
pp. 1-3
Author(s):  
Zhijun Zhang ◽  
Hua-Shu Dou ◽  
Ireneusz Zbicinski ◽  
Zhonghua Wu ◽  
Jun Liu

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