Prediction of the applicability of active damping elements in high-precision machines

2004 ◽  
Author(s):  
Jan Holterman ◽  
Theo J. A. de Vries
2010 ◽  
Vol 1 (MEDSI-6) ◽  
Author(s):  
C. Collette ◽  
S. Janssens ◽  
K. Artoos ◽  
C. Hauviller

This paper provides a review of active control strategies used to isolate high-precisionmachines (e.g. telescopes, particle colliders, interferometers, lithography machines or atomic force microscopes) from external disturbances. The objective of this review is to provide tools to develop the best strategy for a given application. Firstly, the main strategies are presented and compared, using single degree of freedom models. Secondly, the case of huge structures constituted of a large number of elements, like particle colliders or segmented telescopes, is considered.


1949 ◽  
Vol 160 (1) ◽  
pp. 145-153
Author(s):  
Mansergh Shaw

The problems of precision manufacture in Australia, arising chiefly from her geographic isolation, are first discussed. The paper then takes one particular problem from the field of optical manufacture and shows how it was solved for the conditions prevailing in the Dominion. The problem discussed is the production of graticules, or reticles, for range-finders, predictors, gun sights, telescopes, binoculars, microscopes, collimators, and many other such instruments. The first part of the paper deals briefly with methods used in reproducing the pattern, particularly the ruling and etching process. The second, and much the larger, part of the paper deals with the design of the high precision machines which were made for ruling the glass disks preparatory to etching the pattern into the glass. Two such machines were developed, one generating the pattern from the movements of the machine itself, the other, a pantograph, by copying the pattern from master plates. A series of self-checking tests is described by which the accuracy of the generating machine could rapidly be tested to an accuracy of much better than 0·0001 inch. A brief survey of the complete process, from glass blank to finished graticule, is made in the Appendix.


Crystals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 161
Author(s):  
Manuela Galati ◽  
Flaviana Calignano ◽  
Marco Viccica ◽  
Luca Iuliano

The conventional approach to design and manufacturing often has geometries with an efficient material distribution. For the high-precision machines, that approach involves the design of heavy components that guarantees the stiffness requirements. However, the higher the weight of the part, the higher inertia it has. As a result, when the feed axes are accelerated, the inertial forces deform the machine components and the precision of the machine is reduced. This study investigated the designing for additive manufacturing (DfAM) and designing for assembly (DfA) to increase the material efficiency of components for high-precision applications. A new methodology which considered the design and manufacturing issues and machining as well is given. A comprehensive model for cost evaluation of the part is presented. The case study refers to the rails and the bracket that support and move the flying probe of a testing machine for micro-electromechanical systems (MEMS). The weight of the rails has been decreased by 32% and the components to be assembled have been reduced from 16 to 7. The optimized bracket is more than 50% stiffer than the original one, 10% lighter, and economically competitive.


2019 ◽  
Vol 100 ◽  
pp. 00080
Author(s):  
Lukasz Scislo ◽  
Nina Szczepanik-Scislo

The aim of the research was to describe the effects that air and water cooling systems can have on the dynamic behaviour of precise machines. Although much thought is paid to vibration isolation of the ground and isolation of individual effects of machines operating close to each other, it is often forgotten to model or to measure the effects that the ventilation or the machines cooling systems have on the machine itself. This can be especially important for high precision machines used for experimental research and medical equipment. The article shows the effects of ventilation and cooling system on the induction of additional resonant frequencies of the system for the high precision machine like a linear collider. This kind of machine requires special environmental conditions to assure proper beam stability. Due to the dynamic behaviour of typical machines, the presence of the new high amplitude frequencies in the 0-100 Hz range is very dangerous for its stability of work. In the case of high precision machines, it is not only a cause of not optimal working conditions but very often is a cause of serious problems.


2019 ◽  
Vol 39 (5) ◽  
pp. 431-435
Author(s):  
V. V. Nepomiluev ◽  
N. A. Semenov ◽  
V. G. Shuvaev ◽  
A. N. Rykunov

Author(s):  
Byung-Sub Kim ◽  
Young-Chan Song ◽  
Chun-Hong Park ◽  
Jong-Kweon Park

High precision machines require very stable operational environment: temperature control and vibration isolation. Tight temperature control for machines usually demand high cost to operate air conditioners. Some of high precision machines require the ambient temperature changes to maintain within ±0.1 degrees. In this paper, we present a thermal error compensation scheme and experimental results for improving machining accuracy of a high precision lathe. The testbed lathe has X- and Z-axes and they are driven by linear motors and hydrostatic oil bearing. Due to the temperature changes of the ambient air and supplied oil to the hydrostatic bearing, thermal deformation is generated and measured to be as much as 200–300 nanometers. To identify the dynamic relations between the temperature changes and the thermal drift, a state-space model is used in which state variables are constructed from the input measured temperatures and the output thermal drift data. The identified model is implemented in a servo control loop and the predicted thermal error is compensated by subtracting the predicted thermal drift from the servo command. In our simulation, a thermal error of 97 nanometers RMS over 3 hours is reduced to 55 nanometers RMS. Experimental results show an average of 24% reduction in thermal drift and support the validity of our approach.


1982 ◽  
Vol 104 (1) ◽  
pp. 23-28 ◽  
Author(s):  
S. B. Rao ◽  
S. M. Wu

Traditional methods of improving the roundness generating capability of cylindrical grinding machine calls for the manufacture of an ultra-high precision spindle and bearings and careful and painstaking assembly. This approach, where the effort is directed to the reduction or even elimination of the causes of errors, and which is used for all precision machines, has enabled the achievement of high accuracies but only at exorbitant costs. This paper presents a completely different approach to the problem which is based on contemporary technology and holds the promise of bringing high precision into the realm of economical manufacturing. This new approach is based on the precise measurement, on the analysis of the cause of error, on the capability of on-line mathematical modeling, and, finally, on forecasting and compensation. The system, which was implemented on a cylindrical grinding machine, showed a considerable degree of success, enabling the reduction of roundness error by up to 50 percent. The degree of success of this work indicates the feasibility of employing this approach to other types of form inaccuracies on other conventional machine tools.


Author(s):  
J. C. Russ ◽  
T. Taguchi ◽  
P. M. Peters ◽  
E. Chatfield ◽  
J. C. Russ ◽  
...  

Conventional SAD patterns as obtained in the TEM present difficulties for identification of materials such as asbestiform minerals, although diffraction data is considered to be an important method for making this purpose. The preferred orientation of the fibers and the spotty patterns that are obtained do not readily lend themselves to measurement of the integrated intensity values for each d-spacing, and even the d-spacings may be hard to determine precisely because the true center location for the broken rings requires estimation. We have implemented an automatic method for diffraction pattern measurement to overcome these problems. It automatically locates the center of patterns with high precision, measures the radius of each ring of spots in the pattern, and integrates the density of spots in that ring. The resulting spectrum of intensity vs. radius is then used just as a conventional X-ray diffractometer scan would be, to locate peaks and produce a list of d,I values suitable for search/match comparison to known or expected phases.


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