Multiscale Analysis of Structures Composed of Metal Matrix Composites Considering Phase Debonding

2017 ◽  
Vol 08 (03n04) ◽  
pp. 1740004 ◽  
Author(s):  
G. R. Fernandes ◽  
A. S. Furtado ◽  
J. J. C. Pituba ◽  
E. A. De Souza Neto

Multiscale analyses considering the stretching problem in plates composed of metal matrix composites (MMC) have been performed using a coupled BEM/FEM model, where the boundary element method (BEM) and the finite element method (FEM) models, respectively, the macrocontinuum and the material microstructure, denoted as representative volume element (RVE). The RVE matrix zone behavior is governed by the von Mises elasto-plastic model while elastic inclusions have been incorporated to the matrix to improve the material mechanical properties. To simulate the microcracks evolution at the interface zone surrounding the inclusions, a modified cohesive fracture model has been adopted, where the interface zone is modeled by means of cohesive contact finite elements to capture the effects of phase debonding. Thus, this paper investigates how this phase debonding affects the microstructure mechanical behavior and consequently affects the macrostructure response in a multiscale analysis. For that, initially, only RVEs subjected to a generic strain are analyzed. Then, multiscale analyses of plates have been performed being each macro point represented by a RVE where the macro-strain must be imposed to solve its equilibrium problem and obtain the macroscopic constitutive response given by the homogenized values of stress and constitutive tensor fields over the RVE.

2018 ◽  
Vol 14 (2) ◽  
Author(s):  
Paula Viana Queiroz Andrade ◽  
José Júlio de Cerqueira Pituba

RESUMO: Este artigo trata da análise da microestrutura de materiais compósitos com matriz metálica (CMM), os quais têm grande aplicabilidade na Engenharia Estrutural. Para isso, são considerados os processos dissipativos de plastificação, que ocorrem na matriz, e de descolamento, que ocorrem na região de interface matriz/inclusão, onde a influência de tais processos na resposta macroscópica do material será investigada. Para as simulações numéricas do comportamento estrutural de CMM, o modelo de von Mises é utilizado na modelagem da matriz e um modelo de fratura coesiva é utilizado na simulação do processo de descolamento na interface. A inclusão é considerada elástica com grande rigidez. Contudo, os processos dissipativos que ocorrem na microestrutura e que repercutem no comportamento macromecânico do material são analisados através de uma modelagem na microescala utilizando um processo de homogeneização baseado no conceito de Elemento de Volume Representativo (EVR) e no Método dos Elementos Finitos (MEF). A tensão e deformação são médias volumétricas dos respectivos campos microscópicos sobre o EVR. O objetivo geral é verificar as potencialidades e limitações do emprego da modelagem proposta para futuros aperfeiçoamentos de compósitos de matriz metálica para aplicação na engenharia.ABSTRACT: This paper deals with the analysis of the microstructure of metal matrix composites (MMC) and its application in Structural Engineering. For this reason, it is considered the dissipative processes related to plasticity, which occurs in the matrix, and the phase debonding that occurs in the matrix/inclusion interface region, where the influence of such processes on the macroscopic response of the material will be investigated. For the numerical simulations of the MMC structural behavior, the von Mises model will be used in the modeling of the matrix and a cohesive fracture model will be used in the simulation of the phase debonding process. Inclusion will be considered elastic with high rigidity. However, the dissipative processes that occur in the microstructure and that affect the macromechanical behavior of the material will be analyzed through a microscale modeling using a homogenization process based on the concept of Representative Volume Element (RVE) and the Finite Element Method (FEM). The strain and stress are volumetric average of the respective microscopic fields on the EVR. The major goal is to verify the potentialities and limitations of the use of the proposed modeling for future improvements of metal matrix composites to apply in engineering.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2143
Author(s):  
Shaimaa I. Gad ◽  
Mohamed A. Attia ◽  
Mohamed A. Hassan ◽  
Ahmed G. El-Shafei

In this paper, an integrated numerical model is proposed to investigate the effects of particulate size and volume fraction on the deformation, damage, and failure behaviors of particulate-reinforced metal matrix composites (PRMMCs). In the framework of a random microstructure-based finite element modelling, the plastic deformation and ductile cracking of the matrix are, respectively, modelled using Johnson–Cook constitutive relation and Johnson–Cook ductile fracture model. The matrix-particle interface decohesion is simulated by employing the surface-based-cohesive zone method, while the particulate fracture is manipulated by the elastic–brittle cracking model, in which the damage evolution criterion depends on the fracture energy cracking criterion. A 2D nonlinear finite element model was developed using ABAQUS/Explicit commercial program for modelling and analyzing damage mechanisms of silicon carbide reinforced aluminum matrix composites. The predicted results have shown a good agreement with the experimental data in the forms of true stress–strain curves and failure shape. Unlike the existing models, the influence of the volume fraction and size of SiC particles on the deformation, damage mechanism, failure consequences, and stress–strain curve of A359/SiC particulate composites is investigated accounting for the different possible modes of failure simultaneously.


Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1400
Author(s):  
Peter Baumli

The paper reviews the preparation of the different metallic nanocomposites. In the preparation of composites, especially in the case of nanocomposites, interfacial phenomena play an important role. This review summarizes the literature on various interfacial phenomena, such as wettability and reactivity in the case of casting techniques and colloidal behavior in the case of electrochemical and electroless methods. The main contribution of this work lies in the evaluation of collected interfacial phenomena and difficulties in the production of metal matrix composites, for both nano-sized and micro-sized reinforcements. This study can guide the composite maker in choosing the best criteria for producing metal matrix composites, which means a real interface with good adhesion between the matrix and the reinforcement. This criterion results in desirable mechanical and physical properties and homogenous dispersion of the reinforcement in the matrix.


1989 ◽  
Vol 111 (1) ◽  
pp. 99-105 ◽  
Author(s):  
Z. G. Zhu ◽  
G. J. Weng

A multiaxial theory of creep deformation for particle-strengthened metal-matrix composites is derived. This derivation is based on the observation that there are two major sources of creep resistance in such a system. The first, or metallurgical effect, arises from the increased difficulty of dislocation motion in the presence of particles and is accounted for by a size- and concentration dependent constitutive equation for the matrix. The second, or mechanics effect, is due to the continuous transfer of stress from the ductile matrix to the hard particles and the corresponding stress redistribution is also incorporated in the derivation. Both power-law creep and exponential creep in the matrix, each involving the transient as well as the steady state, are considered. The constitutive equations thus derived can provide the development of creep strain of the composite under a combined stress. The multiaxial theory is also simplified to a uniaxial one, whose explicit stress-creep strain-time relations at a given concentration of particles are also given by a first- and second-order approximation. The uniaxial theory is used to predict the creep deformation of an oxide-strengthened cobalt, and the results are in reasonably good agreement with the experiment. Finally, it is demonstrated that a simple metallurgical approach without considering the stress redistribution between the two constituent phases, or a simple mechanics approach without using a modified constitutive equation for the metal matrix, may each underestimate the creep resistance of the composite, and, therefore, it is important that both factors be considered in the formulation of such a theory.


2000 ◽  
Vol 6 (5) ◽  
pp. 452-462 ◽  
Author(s):  
Julie M. Cairney ◽  
Robert D. Smith ◽  
Paul R. Munroe

AbstractTransmission electron microscope samples of two types of metal matrix composites were prepared using both traditional thinning methods and the more novel focused ion beam miller. Electropolishing methods were able to produce, very rapidly, thin foils where the matrix was electron transparent, but the ceramic reinforcement particles remained unthinned. Thus, it was not possible in these foils to study either the matrix-reinforcement interface or the microstructure of the reinforcement particles themselves. In contrast, both phases in the composites prepared using the focused ion beam miller thinned uniformly. The interfaces in these materials were clearly visible and the ceramic reinforcement was electron transparent. However, microstructural artifacts associated with ion beam damage were also observed. The extent of these artifacts and methods of minimizing their effect were dependent on both the materials and the milling conditions used.


2012 ◽  
Vol 710 ◽  
pp. 365-370 ◽  
Author(s):  
Sujayakumar Prasanth ◽  
Kumaraswamy Kaliamma Ajith Kumar ◽  
Thazhavilai Ponnu Deva Rajan ◽  
Uma Thanu Subramonia Pillai ◽  
Bellambettu Chandrasekhara Pai

Magnesium metal matrix composites (MMCs) have been receiving attention in recent years as an attractive choice for aerospace and automotive applications because of their low density and superior specific properties. Using stir casting process, AZ91 magnesium alloy metal matrix composites have been produced with different weight percentages (5, 10, 15, 20 and 25) of silicon carbide particles (SiCp) addition. Microstructural characterization reveals uniform distribution of SiC particles with good interfacial bonding between the matrix and reinforcement. Electrical conductivity and Co-efficient of Thermal Expansion (CTE) measurements carried out on these composites have yielded better properties. Improved mechanical properties such as hardness, ultimate tensile strength, and compressive strength are obtained. The microfracture mechanisms involved during tensile fracture is analyzed and correlated with the properties obtained.


2008 ◽  
Vol 41-42 ◽  
pp. 61-67
Author(s):  
Li Liang ◽  
Ming Li ◽  
Chi Tay Tsai

Dynamic properties of Nanostructured Metal Matrix Composites (NMMCs) materials consisting of nanograined aluminum matrix with nano or micro-sized ceramics particulates are calculated using Ansys/LS-DYNA in this paper. There are three conditions for the mechanics analysis involved the target with 10 vol. % SiC, 30 vol. % SiC and 50 vol. % SiC. It is assumed that the SiC particles uniformly distributed in the matrix. According to the analysis, the strength of NMMCs material is reduced, and the deformation of target is weakened by the vol. % of SiC increasing.


2003 ◽  
Vol 17 (08n09) ◽  
pp. 1827-1832
Author(s):  
Moon Sik Han ◽  
Jung Il Song

Evaluation of fracture toughness of short fiber reinforced metal matrix composites (MMCs) becomes important for the application as structural materials. Therefore, in this study static and dynamic fracture toughness of MMCs manufactured by squeeze casting process were investigated. A number of MMCs have been tested with various matrix alloys, volume fractions, and specifically types of reinforcements. It was found that static and dynamic fracture toughness of metal matrix composites was remarkably decreased by the addition of ceramic reinforcements. Dynamic fracture toughness slightly decreased compared with static fracture toughness because of the effect of dynamic velocity under impact loading. The toughness of ceramic reinforced MMCs is controlled by a complexity interaction between the matrix alloy and reinforcement. Important properties which influence toughness include the type of reinforcement (its physical form, size), volume fraction and combination of reinforcement, and the matrix alloy. And notch fracture toughness of MMCs for simple evaluation was also discussed.


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