The Spread of Corrosion of the Deposited Material Using the Cold Spray Method

2021 ◽  
Vol 105 (1) ◽  
pp. 355-369
Author(s):  
Tomáš Binar ◽  
Jana Zimáková ◽  
Jakub Steiniger ◽  
Lukáš Řehořek ◽  
Petr Křivík ◽  
...  

A layer of copper was applied to the base aluminum material using the cold spray method (cold kinetic deposition). The samples were exposed to corrosion in a salt chamber for 100, 200 and 300 hours. The change in the size of the internal and surface resistance of the samples was monitored. The corrosion results were also examined using an electron microscope.

2018 ◽  
Vol 941 ◽  
pp. 1639-1644
Author(s):  
Xin Chu ◽  
Phuong Vo ◽  
Stephen Yue

The splat test is usually generated by low feed rate cold spraying of particles onto an as-polished substrate and it can be considered as a monolayer coating deposition. In this study, in order to investigate cold spray deposition mechanisms, Fe splats were sprayed onto the cold-sprayed single component 316L, Fe, and a composite 90Fe coatings. Results showed that although there is only 3.6 vol.% of 316L in the composite 90Fe coating, Fe splats exhibit a much better deposition behavior onto the 90Fe as compared with the single component Fe coating. To explain this observation, Fe splat samples were characterized using the scanning electron microscope (SEM), optical profilometry, splat adhesion tests, and splat nanoindentation. Finally, a preliminary explanation towards the Fe splat deposition behavior onto the composite coating was drawn.


2019 ◽  
Vol 1281 ◽  
pp. 012041
Author(s):  
L A Krivina ◽  
I N Tsareva ◽  
Yu P Tarasenko ◽  
O B Berdnik

2004 ◽  
Vol 449-452 ◽  
pp. 1305-1308 ◽  
Author(s):  
Kazuhiko Sakaki

In Cold Spray method, a coating is formed by exposing a substrate to high velocity solid-phase particles, which have been accelerated by supersonic gas flow at a temperature much lower than the melting or softening temperature of the feedstock. Therefore, the nozzle geometry is important with regard to the cold spray method. This Cold Spray process is an exciting new spray technology that has the potential to overcome limitations of more traditional thermal spray processes for some important commercial applications. With this emerging technology, it is possible for the first time to rapidly deposit thin or very thick layers (mm to cm+) of a wide range of metals, and even some composite materials, without melting or vaporization, at or near room temperature, in an ambient air environment. Some potential areas of interest include:  corrosion protection,  wear reduction, highly conductive coatings (electrical or thermal), metal/glass or metal/ceramic joints (with less residual stress), ceramic/metal or graded metal/metal composites,  thick deposits (mm to several cm range), reclamation of worn or mis-machined parts, metallization of glass or ceramics. The applications of Cold Spray can be examined in the field of an automobile and a rocket engine.


Author(s):  
David Veysset ◽  
Yuchen Sun ◽  
Steven E. Kooi ◽  
Keith A. Nelson

Abstract The study of high-velocity microparticles is important to a wide range of both space and terrestrial applications. In space, high- and hyper-velocity micro-debris and micrometeorites, while also a subject of study, pose a threat to equipment and personnel integrity [1–4]. On earth, high-velocity microparticle impact can be, for instance, utilized for therapeutic purposes in the field of biolistics [5] or to build metallic coatings via the cold spray method [6]. While macroscale projectile impacts have been studied using well established experimental tools, such as light-gas guns, optical methods are gaining interest in the field of micro-particle impacts.


2017 ◽  
Vol 318 ◽  
pp. 82-89 ◽  
Author(s):  
Aleksandra Małachowska ◽  
Marcin Winnicki ◽  
Łukasz Konat ◽  
Tomasz Piwowarczyk ◽  
Lech Pawłowski ◽  
...  

2013 ◽  
Vol 2013 (0) ◽  
pp. _J043023-1-_J043023-5
Author(s):  
Yasuhiro YAMAZAKI ◽  
Syoma SEKI ◽  
Naoyuki OHNO ◽  
Michiyoshi SONE

2007 ◽  
Vol 561-565 ◽  
pp. 2419-2422 ◽  
Author(s):  
Niraj Bala ◽  
Harpreet Singh ◽  
S. Prakash

The Cold spray or cold gas dynamic spraying is the new progressive step in the direction of development of high kinetic energy coating processes. The cold spray is a method for coating substrates under atmospheric conditions. In this process micron sized solid particles are accelerated and transported to substrates by means of supersonic free jets. Upon impacting the substrates, particles stick to the surface and form coatings which possess very low porosity. The paper outlines the principles involved in cold spray method and the equipment used for the technique. The cold spray method is related to classical thermal spray methods but it has some interesting additional features, which has been discussed in the paper. A fundamental feature of cold spray method i.e. concept of critical velocity along with the plausible mechanism theory responsible for the deposition of coating has been discussed briefly. Successful applications of cold spray process and its environment friendly aspect has been elaborated. It is reported that well founded cold spray technology will be able to compete for a good market share of VPS/PVD coatings in various fields like power, electronic/electrical, biotechnology, turbines and other industries. The cold spray process is still primarily in the research and development stage and only now becoming commercially available, and has been accepted as a new and novel thermal spray technique mainly in developed countries. The technology has great potential for future research especially with reference to its application to real industrial solution.


2017 ◽  
Vol 34 (3) ◽  
pp. 251-258 ◽  
Author(s):  
Aleksandra Małachowska ◽  
Marcin Winnicki ◽  
Mateusz Stachowicz ◽  
Marcin Korzeniowski
Keyword(s):  

2019 ◽  
Vol 221 ◽  
pp. 01006 ◽  
Author(s):  
Tatyana Brusentseva ◽  
Vladislav Shikalov ◽  
Vasiliy Fomin

The work is devoted to the deposition of polymer powder materials by cold spray method. Preliminary experimental results show that although an increase in the working air temperature leads to a noticeable increase in the deposition efficiency of thermoplastic (up to 0.05), it still remains low for cold spray. In the future, the proposed method for applying road marking will allow to obtain a coating with high wear resistance, increased service life, which can be used in various climatic zones in the temperature range from -40 °C to +40 °C, which will allow replacing water and solvent based paints with least service life.


Author(s):  
Aligholi Niaei ◽  
Darioush Salari ◽  
Jafar Towfighi ◽  
Ahad Chamandeh ◽  
Reza Nabavi

Rate of coke formation during steam pyrolysis of naphtha has been investigated in a laboratory CSTR reactor both for uncoated SS321 and metal coating constructed with thermal spray method with metal powders of aluminum, aluminum-magnesium and zinc. Rate of coke formation was studied in different temperatures and amount of coke as a function of run time has been studied too. The results of the study show that passivating the surface of SS321 with a coating of aluminum and aluminum-magnesium can significantly reduce the rate of coke deposition during naphtha pyrolysis. The results obtained from zinc coated show decoking carry out during thermal cracking. The scanning electron microscope (SEM) was carried out for morphology studied of coke deposited on the different metal surfaces.


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