scholarly journals Improvement in Tribological Performance of Ni-P-TiO2 Composite Coatings Using Taguchi Technique with Grey Relational Analysis

2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
Prasanna Gadhari ◽  
Prasanta Sahoo

Tribological performance of Ni-P-TiO2 composite coatings is improved by varying the tribological test parameters such as normal load, wear track diameter, and duration of test aiming at minimum wear and friction of the coating. Taguchi technique with grey relational analysis is employed for optimization of multiresponse problem using L27 orthogonal array (OA). Analysis of variance (ANOVA) is used to find out the significant effect of test parameters and their interactions on friction and wear behavior of the coating. ANOVA results reveal that normal load and time (test duration) have the most significant effect in controlling wear and friction of the coating. Interaction between normal load and wear track diameter has some significant effect. Scanning electron microscopy of worn surface shows abrasive wear to be predominant. The surface morphology, composition, and phase structure analysis are done with the help of scanning electron microscopy (SEM), energy dispersive X-ray (EDX) analysis, and X-ray diffraction (XRD) analysis, respectively.

2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Shouvik Ghosh ◽  
Prasanta Sahoo ◽  
Goutam Sutradhar

The present study considers an experimental study of tribological performance of Al-7.5% SiCp metal matrix composite and optimization of tribological testing parameters based on the Taguchi method coupled with grey relational analysis. A grey relational grade obtained from grey relational analysis is used as a performance index to study the behaviour of Al-7.5% SiCp MMC with respect to friction and wear characteristics. The tribological experiments are carried out by utilizing the combinations of tribological test parameters based on the L27 Taguchi orthogonal design with three test parameters, namely, load, speed, and time. The material Al-7.5% SiCp metal matrix composite is developed by reinforcing LM6 aluminium alloy with 7.5% (by weight) SiC particle of 400 mesh size (~37 μm) in an electric melting furnace. It is observed that sliding time has a significant contribution in controlling the friction and wear behaviour of Al-7.5% SiCp MMC. Furthermore, all the interactions between the parameters have significant influence on tribological performance. A confirmation test is also carried out to verify the accuracy of the results obtained through the optimization problem. In addition, a scanning electron microscopy (SEM) test is performed on the wear tracks to study the wear mechanism.


2020 ◽  
Vol 12 (2) ◽  
pp. 59-66
Author(s):  
Saadat Ali Rizvi ◽  
Wajahat Ali

The basic purpose of this study was to identify the effect of gas metal arc (GMA) welding process parameters on the weld bead geometry of IS2062 structural steel of A grade. L16 Taguchi orthogonal array (OA) design with the idea of S/N (signal to noise) ratio was applied to obtain objective function to be optimized within the experimental field. In this research work the Taguchi technique was joined with grey relational analysis to solve the multi-response optimization problem. ANOVA (Analysis of Variance) was applied to estimate the most significant input parameters which contribute toward the output parameters. Arc voltage, gas flow rate, and wire feed speed were carefully selected as input parameters, whereas weld bead, depth of penetration, and reinforcement were output respectively. The optimal GMA welding process parameters were identified in order to enhance the productivity and curtail the overall functional cost of weld. Keywords: grey-relational analysis (GRA), Taguchi technique, optimization, GMAW, ANOVA.


2021 ◽  
Vol 13 (2) ◽  
pp. 14-20
Author(s):  
Anil Kumar Dahiya ◽  
◽  
Basanta Kumar Bhuyan ◽  
Shailendra Kumar ◽  
◽  
...  

For machining of composites like glass fibre reinforced polymers, abrasive water jet machining is generally used. In the present paper, an experimental investigation is described which is focused on studying the influence of AWJM process parameters on surface roughness of machined samples. Four process parameters namely water pressure, traverse speed, stand-off distance and abrasive mass flow rate are considered in the present study. Taguchi technique is used for the design of experiments and analysis of variance (ANOVA) is performed to determine the significance of parameters. It is found that water pressure and traverse speed are the major significant parameters for influencing surface roughness. Surface roughness decreases with increase in water pressure and decrease in traverse speed. For surface roughness minimization Grey Relational Analysis (GRA) technique is used for multi optimization of process parameters and experimental results are analyzed using Grey Relational Grades (GRG).


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1752
Author(s):  
Xupeng Chen ◽  
Zhuowen Sun ◽  
Jianyong Pang

In order to study the degradation laws and mechanisms of admixture concretes with single-added SO42− and composite of Mg2+ and SO42−, respectively, the durability tests were conducted on three types of mineral admixture concretes (concretes with single-added metakaolin (MK), single-added ultra-fine fly ash (UFA), and composite of metakaolin and ultra-fine fly ash (MF), and one reference concrete. In these tests, the 10% Na2SO4 solution and the 10% MgSO4 solution were used as the erosion medium, and the drying-wetting circle method was applied. It can be seen from the compressive tests and grey relational analysis that the MK admixture can improve the anti-Na2SO4-erosion capability of the concrete significantly, but weaken its anti-MgSO4-erosion capability; the UFA admixture can improve both the anti-Na2SO4-erosion and the anti-MgSO4-erosion capability of the concrete; and the composite admixture has superimposed effects and can enhance erosion resistance against these two erosion mediums. The phase composition and the changes of the macro morphology and the micro structure during the erosion process caused by mono sulfate ions and complex ions has been observed through X-ray diffraction (XRD), FTIR spectrum (FTIR), and scanning electron microscope (SEM), based on which it was determined that the erosion of single-added SO42− ions can produce erosive outputs of ettringite, gypsum, and mirabilite in the concrete, and cause corner scaling or deformation. Mg2+ and SO42− reacted in the concrete and produced brucite, M-S-H, ettringite, and gypsum, etc. The erosion of complex ions can cause scaling of the cement mortar and aggregate from the surface or the desquamation of corners.


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