scholarly journals A Prediction Model for Sustained Casing Pressure under the Effect of Gas Migration Variety

2019 ◽  
Vol 2019 ◽  
pp. 1-9
Author(s):  
Fuping Feng ◽  
Ziyuan Cong ◽  
Wuyi Shan ◽  
Chaoyang Hu ◽  
Maosen Yan ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Prediction Model ◽  
Recovery Time ◽  
Oil And Gas ◽  
Pressure Recovery ◽  
Flow State ◽  
Gas Migration ◽  
Gas Leakage ◽  
Sustained Casing Pressure ◽  
Casing Pressure

Sustained casing pressure (SCP) is a challenge in the well integrity management in oil and gas fields around the world. The flow state of leaked gas will change when migrated up annulus protective fluid. To show the influence of gas migration on casing pressure recovery, a prediction model of SCP based on Reynolds number of bubbles was established. The casing pressure prediction of typical wells and the sensitivity analysis of casing pressure are performed. The results show that the casing pressure recovery time decreases with the increase of cement permeability. However, larger cement permeability has little effect on the casing pressure after stabilization. Increasing the height of annulus protective fluid reduces the stable casing pressure value and shortens the casing pressure recovery time. Compared with the existing models, the results show that the time of casing pressure recovery will be shortened by the change of gas migration, and the effect of bubbles Re < 1 on SCP will be greater. The new model can be used to detect and treat the SCP problem caused by small Reynolds number gas leakage.

scholarly journals Public data from three US states provide new insights into well integrity

2021 ◽  
Vol 118 (14) ◽  
pp. e2013894118
Author(s):  
Greg Lackey ◽  
Harihar Rajaram ◽  
James Bolander ◽  
Owen A. Sherwood ◽  
Joseph N. Ryan ◽  
...  
Keyword(s):  
New Mexico ◽  
Oil And Gas ◽  
The United States ◽  
Gas Leakage ◽  
Integrity Testing ◽  
Well Integrity ◽  
Regional Trends ◽  
Public Data ◽  
Sustained Casing Pressure ◽  
Casing Pressure

Oil and gas wells with compromised integrity are a concern because they can potentially leak hydrocarbons or other fluids into groundwater and/or the atmosphere. Most states in the United States require some form of integrity testing, but few jurisdictions mandate widespread testing and open reporting on a scale informative for leakage risk assessment. In this study, we searched 33 US state oil and gas regulatory agency databases and identified records useful for evaluating well integrity in Colorado, New Mexico, and Pennsylvania. In total, we compiled 474,621 testing records from 105,031 wells across these states into a uniform dataset. We found that 14.1% of wells tested prior to 2018 in Pennsylvania exhibited sustained casing pressure (SCP) or casing vent flow (CVF)—two indicators of compromised well integrity. Data from different hydrocarbon-producing regions within Colorado and New Mexico revealed a wider range (0.3 to 26.5%) of SCP and/or CVF occurrence than previously reported, highlighting the need to better understand regional trends in well integrity. Directional wells were more likely to exhibit SCP and/or CVF than vertical wells in Colorado and Pennsylvania, and their installation corresponded with statewide increases in SCP and/or CVF occurrence in Colorado (2005 to 2009) and Pennsylvania (2007 to 2011). Testing the ground around wells for indicators of gas leakage is not a widespread practice in the states considered. However, 3.0% of Colorado wells tested and 0.1% of New Mexico wells tested exhibited a degree of SCP sufficient to potentially induce leakage outside the well.

Risk and Remediation of Irreducible Casing Pressure at Petroleum Wells

2014 ◽  
pp. 155-180 ◽  
Author(s):  
Andrew K. Wojtanowicz
Keyword(s):  
Oil Well ◽  
Gas Migration ◽  
Excessive Pressure ◽  
Wet Gas ◽  
Regulatory Approach ◽  
Sustained Casing Pressure ◽  
Small Cracks ◽  
Petroleum Wells ◽  
Casing Pressure ◽  
Well Cement

Oil well cement problems such as small cracks or channels may result in gas migration and lead to irreducible pressure at the casing head. Irreducible casing pressure also termed, Sustained Casing Pressure (SCP) is hazardous for a safe operation and the affected wells cannot be terminated without remedial operations. It is believed that even very small leaks might lead to continuous emissions of gas to the atmosphere. In the chapter, the author describes physical mechanisms of irreducible casing pressure and qualifies the associated risk by showing statistical data from the Gulf of Mexico and discussing the regulatory approach. This chapter also introduces a new approach to evaluate risk of casing pressure by computing a probable rate of atmospheric emissions from wells with failed casing heads resulting from excessive pressure. Also presented is a new method for assessing potential for self-plugging of such wells flowing wet gas as the gas migration channels could be plugged off by the condensate.

Comparative experimental evaluation of drilling fluid contamination on shear bond strength at wellbore cement interfaces

2014 ◽  
Vol 11 (6) ◽  
pp. 597-604 ◽  
Author(s):  
Mileva Radonjic ◽  
Arome Oyibo
Keyword(s):  
Bond Strength ◽  
Shear Bond Strength ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Cement Slurry ◽  
Geothermal Wells ◽  
Sustained Casing Pressure ◽  
Zonal Isolation ◽  
Casing Pressure ◽  
The Impact

Wellbore cement has been used to provide well integrity through zonal isolation in oil and gas wells as well as geothermal wells. Failures of wellbore cement result from either or both: inadequate cleaning of the wellbore and inappropriate cement slurry design for a given field/operational application. Inadequate cementing can result in creation of fractures and microannuli, through which produced fluids can migrate to the surface, leading to environmental and economic issues such as sustained casing pressure, contamination of fresh water aquifers and, in some cases, well blowout. To achieve proper cementing, the drilling fluid should be completely displaced by the cement slurry, providing clean interfaces for effective bond. This is, however, hard to achieve in practice, which results in contaminated cement mixture and poor bonds at interfaces. This paper reports findings from the experimental investigation of the impact of drilling fluid contamination on the shear bond strength at the cement-formation and the cement-casing interfaces by testing different levels of contamination as well as contaminations of different nature (physical vs. chemical). Shear bond test and material characterization techniques were used to quantify the effect of drilling fluid contamination on the shear bond strength. The results show that drilling fluid contamination is detrimental to both cement-formation and cement-casing shear bond strength.

Pilot-Scale Experimental Study and Mathematical Modeling of Buoyant Settling of Immiscible Heavy Fluid in Mud To Stop Annular-Gas Migration Above Leaking Cement

SPE Journal ◽  
2017 ◽  
Vol 23 (01) ◽  
pp. 186-204
Author(s):  
Efecan Demirci ◽  
Andrew K. Wojtanowicz
Keyword(s):  
Pressure Change ◽  
Pilot Scale ◽  
Injection Rate ◽  
Gas Migration ◽  
Heavy Fluid ◽  
Process Measures ◽  
Gas Leakage ◽  
Two Fluids ◽  
High Dependency ◽  
Casing Pressure

Summary Annular casing pressure (ACP) is defined as the accumulated pressure on the casing head. If pressure returns after bleed-down, then the casing annulus is said to be showing sustained casing pressure (SCP). SCP is caused by late gas migration in the annular-fluid column above the top of leaking cement and may result in atmospheric emissions or underground blowouts. Removal of SCP is required in places where SCP is regulated, particularly before the well-plugging and abandonment operations. Annular-intervention methods for SCP removal, which are less expensive than the conventional downhole-intervention methods, typically involve injecting heavy fluid into the affected annulus that would displace the annular fluid (AF), balance the pressure at the top of cement, and stop the gas leakage. Previous studies stated that the use of immiscible combinations of two fluids is more effective for the purpose; however, inattentive applications may result in excessive use of heavy fluid. In this study, a 20-ft carbon-steel pilot-well annulus was manufactured and used for displacement experiments with various water-based drilling muds and heavy fluids with different properties. Pressure-change data were collected from four different levels of the annulus, and volumes of fluids going in and out of the annulus were measured. Experiments indicated the formation of a mixture zone that would build bottoms up and expand during ongoing displacement. The proposed pressure-buildup model suggests an exponential distribution of density of this zone, and shows its high dependency on fluids’ properties and injection rate. The mathematical models were also converted into dimensionless process measures and proposed for use in real-well applications. The study demonstrates the viability and recommends the correct application of the method.

scholarly journals Analytical and Experimental Investigation of the Critical Length in Casing–Liner Overlap

2019 ◽  
Vol 11 (23) ◽  
pp. 6861 ◽  
Author(s):  
Mustafa Al Ramadan ◽  
Saeed Salehi ◽  
Chinedum Ezeakacha ◽  
Catalin Teodoriu
Keyword(s):  
Critical Length ◽  
Fluid Migration ◽  
Test Duration ◽  
Gas Migration ◽  
Gas Leakage ◽  
Pressure Test ◽  
Seal Assembly ◽  
Casing Pressure ◽  
The Cost ◽  
Selection Of

Offshore drilling operations exhibit various difficulties attributed to shallow flows worldwide. One of the most common practices for drilling offshore wells is to use liners and liner hangers rather than using full casing strings. This reduces the cost of drilling operation. Liners and liner hangers are required to pass certain standards prior to their deployment in the field. This ensures their ability to withstand harsh downhole conditions and maintain the integrity of the well. A liner hanger contains an integrated seal assembly that acts as a barrier to prevent fluid migration. The cement that is placed within the casing–liner overlap is also considered a barrier, and it is critical that it maintains the integrity of the well by mitigating fluid migration to other formations and to the surface. The failure of this dual barrier (cement and seal assembly) system to seal the annular space can result in serious problems that might jeopardize a well’s integrity. Typically, in field applications, the length of a casing–liner overlap is chosen arbitrarily. In some cases, shorter overlaps (50 to 200 ft) are chosen because of the lower cost and easy identification of leaks during pressure tests. However, some loss of well control incidents (particularly the incident that motivated this study) have been linked to fluid leakages along the casing–liner overlap. This paper investigates the critical length of the casing–liner overlap by modeling gas leakage through the cement placed within the overlap using analytical and experimental approaches. Leakage scenarios were developed to mimic gas migration within the cement in the casing–liner overlap. The results showed that the longer the casing–liner overlap, the higher the leakage time. The results also showed that the current casing pressure test duration of 30 min may not be adequate to verify the integrity of the cement within the overlap. Based on the results and analyses, it is recommended to increase the pressure test duration to 90 min. In addition, the results suggest that the length of the casing–liner overlap should not be less than 300 ft to maintain the integrity of the well in the case of gas influx. Further details are highlighted in the results section. In practice, the current rationale behind the selection of a casing–liner overlap length is not sustainable. Thus, the major advantage of this study is that with field data, it provides both scientific and research-based evidence that can be used to inform the decision behind the selection of the casing–liner overlap length, especially in gas migration-prone zones.

Potentials of Nano-Designed Plugs: Implications for Short and Long Term Well Integrity

2019 ◽  
Author(s):  
Raymos Kimanzi ◽  
Harshkumar Patel ◽  
Mahmoud Khalifeh ◽  
Saeed Salehi ◽  
Catalin Teodoriu
Keyword(s):  
Compressive Strength ◽  
Oil And Gas ◽  
Strength Development ◽  
Cement Slurry ◽  
Preparation Conditions ◽  
Cement System ◽  
Sustained Casing Pressure ◽  
Short And Long Term ◽  
Casing Pressure

Abstract Cement plugs are designed to protect the integrity of oil and gas wells by mitigating movement of formation fluids and leaks. A failure of the cement sheath can result in the loss of zonal isolation, which can lead to sustained casing pressure. In this study, nanosynthetic graphite with designed expansive properties has been introduced to fresh cement slurry. The expansive properties of nanosynthetic graphite were achieved by controlling the preparation conditions. The material was made from synthetic graphite and has a surface area ranging from 325–375 m2/gram. Several tests including compressive strength, rheology, and thickening time were performed. An addition of 1% nanosynthetic graphite with appropriate reactivity was sufficient to maintain expansion in the cement system, leading to an early compressive strength development. It has excellent thermal and electrical conductivity and can be used to design a cement system with short and long-term integrity. Rheology and thickening time tests confirmed its pumpability. Controlling the concentration of the additive is a promising method that can be used to mitigate gas migration in gas bearing and shallow gas formations.

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