scholarly journals Computational Investigation of Flow Control Methods in the Impeller Rear Cavity

2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Guang Liu ◽  
Qiang Du ◽  
Jun Liu ◽  
Pei Wang ◽  
RuoNan Wang ◽  
...  

In typical median and small aeroengines, the air used to realize the functions such as cooling of turbine blades and disks, sealing of turbine cavities and bearing chambers, adjusting of rotating assembly axial load is normally drawn through the rear cavity of centrifugal impeller, so the thorough understanding of flow characteristics and pressure distribution and the proposal of the corresponding control methods in the cavity are the key to design the rational secondary air system. With an impeller rear cavity in a small turbofan engine as an object, the current study was dedicated to the investigation of flow control methods in the cavity. Two methods, namely, baffle and swirl-controlled orifice, were proposed to regulate the pressure loss and distribution in the cavity. Furthermore, the influence of geometry parameters of the two methods such as the length of baffle, the space between the baffle and rotating disk wall, the orientation, and radial position of swirl-controlled orifice was investigated. The CFD results show that the swirl-controlled orifice which could deswirl the flow is more effective in regulating the pressure loss and its distribution in cavity than baffle. The variation of the radial position of the swirl-controlled orifice had little influence on pressure loss but obvious influence on pressure distribution; therefore, decreasing the radial position could reduce the axial load on the rotating disk without changing the outlet pressure.

Author(s):  
Mingming Zhang ◽  
Yi’nan Zhang ◽  
Chang Cai ◽  
Huijing Cao ◽  
Zhang Ziliang

2020 ◽  
Vol 22 (4) ◽  
pp. 1047-1060
Author(s):  
S. Shadmani ◽  
S. M. Mousavi Nainiyan ◽  
R. Ghasemiasl ◽  
M. Mirzaei ◽  
S. G. Pouryoussefi

AbstractAhmed Body is a standard and simplified shape of a road vehicle that's rear part has an important role in flow structure and it's drag force. In this paper flow control around the Ahmed body with the rear slant angle of 25° studied by using the plasma actuator system situated in middle of the rear slant surface. Experiments conducted in a wind tunnel in two free stream velocities of U = 10m/s and U = 20m/s using steady and unsteady excitations. Pressure distribution and total drag force were measured and smoke flow visualization carried out in this study. The results showed that at U = 10m/s using plasma actuator suppress the separated flow over the rear slant slightly and be effective on pressure distribution. Also, total drag force reduces in steady and unsteady excitations for 3.65% and 2.44%, respectively. At U = 20m/s, using plasma actuator had no serious effect on the pressure distribution and total drag force.


1997 ◽  
Vol 119 (2) ◽  
pp. 292-301 ◽  
Author(s):  
K. Funazaki ◽  
M. Yokota ◽  
S. Yamawaki

Detailed studies are conducted on film effectiveness of discrete cooling holes around the leading edge of a blunt body that is subjected to periodically incoming wakes as well as free-stream turbulence with various levels of intensity. The cooling holes have a configuration similar to that of typical turbine blades except for the spanwise inclination angle. Secondary air is heated so that the temperature difference between the mainstream and secondary air is about 20 K. In this case, the air density ratio of the mainstream and secondary air becomes less than unity, therefore the flow condition encountered in an actual aero-engine cannot be simulated in terms of the density ratio. A spoke-wheel type wake generator is used in this study. In addition, three types of turbulence grids are used to elevate the free-stream turbulence intensity. We adopt three blowing ratios of the secondary air to the mainstream. For each of the blowing ratios, wall temperatures around the surface of the test model are measured by thermocouples situated inside the model. The temperature is visualized using liquid crystals in order to obtain qualitative information of film effectiveness distribution.


Author(s):  
K. Funazaki ◽  
M. Yokota ◽  
S. Yamawaki

Detailed studies are conducted on film effectiveness of discrete cooling holes around the leading edge of a blunt body that is subjected to periodically incoming wakes as well as free-stream turbulence with various levels of intensity. The cooling holes have a configuration similar to that of typical turbine blades except for the spanwise inclination angle. Secondary air is heated so that the temperature difference between the mainstream and secondary air is about 20K. In this case, air density ratio of the mainstream and secondary air becomes less than unity, therefore the flow condition encountered in an actual aero-engine can not be simulated in terms of the density ratio. A spoke-wheel type wake generator is used in this study. In addition, three types of turbulence grids are used to elevate the free-stream turbulence intensity. We adopt three blowing ratios of the secondary air to the mainstream. For each of the blowing ratios, wall temperature around the surface of the test model are measured by thermocouples situated inside the model. The temperature is visualized using liquid crystals in order to obtain qualitative information of film effectiveness distribution.


2021 ◽  
Author(s):  
Juan He ◽  
Qinghua Deng ◽  
Zhenping Feng

Abstract Double wall cooling, consisting of internal impingement cooling and external film cooling, is believed to be the most advanced technique in modern turbine blades cooling. In this paper, to improve the uniformity of temperature distribution, a flat plate double wall cooling model with gradient diameter of film and impingement holes was proposed, and the heat transfer and flow characteristics were investigated by solving steady three-dimensional Reynolds-Averaged Navier-Stokes (RANS) equations with SST k-ω turbulence model. The influence of gradient diameter on overall cooling effectiveness and total pressure loss was studied by comparing with the uniform pattern at the blowing ratios ranging from 0.5 to 2. For gradient diameter of film hole patterns, results show that −10% film pattern always has the lowest film flow non-uniformity coefficient. The laterally averaged overall cooling effectiveness of uniform pattern lies between that of +10% and −10% film patterns, but the intersection of three patterns moves upstream from the middle of flow direction with the increase of blowing ratio. Therefore, the −10% film pattern exerts the highest area averaged cooling effectiveness, which is improved by up to 1.6% and 1% at BR = 0.5 and 1 respectively compared with a uniform pattern. However, at higher blowing ratios, the +10% film pattern maintains higher cooling effectiveness and lower total pressure loss. For gradient diameter of impingement hole patterns, the intersection of laterally averaged overall cooling effectiveness in three patterns is located near the middle of flow direction under all blowing ratios. The uniform pattern has the highest area averaged cooling effectiveness and the smallest non-uniform coefficient, but the −10% jet pattern has advantages of reducing pressure loss, especially in the laminated loss.


Author(s):  
Youming Yuan ◽  
David Hunt

FloMASTER is a 1-D thermo-fluids system simulation tool and its component models depend on the characterisation data of the component performance. Such performance data is mainly based on data banks established from extensive tests exemplified by the books like “Internal Flow” by Miller [1] and “Handbook of Hydraulic Resistance” by Idelchik [2]. One of the key components of the gas turbine secondary air system is the rotating annulus. However, reliable data and correlations for performance characteristics like pressure loss coefficient, torque coefficient, windage and heat transfer for this component are rare and non-existent in the open literature for the case of both walls rotating simultaneously, which is becoming more common in today’s multi-spool military aero engines. To overcome this challenge of lack of reliable performance data and correlations, in this paper the Mentor Graphics 3D CFD tool “FloEFD” is used to model both inner wall rotating and outer wall rotating annulus flow, and to verify the 3D CFD results of performance data in terms of pressure loss coefficient and torque coefficient versus some published test data in the open literature. It is shown that the CFD gives results on pressure loss and torque coefficients that are in good agreement with test data based correlations used in FloMASTER. This demonstrates that 3D CFD can be used as a powerful tool for verifying the existing 1D model, extending the 1D model performance data range and generating new performance data for developing new components where such data is not available from open literature. A future project is to extend this approach to provide performance data for rotating annuli with both walls rotating. Such data will form the basis for developing a new component model for a rotating annulus with both walls rotating.


Author(s):  
Ali Izadi ◽  
Seyed Hossein Madani ◽  
Seyed Vahid Hosseini ◽  
Mahmoud Chizari

Abstract One of the most critical parts of a modern gas turbine that its reliability and performance has a great influence on cycle efficiency is the secondary air system (SAS). Modern systems functions to supply not only cooling air flow for turbine blades and vanes but sealing flow for bearing chambers and turbine segments as well as turbine disks’ purge flow in order to eliminate hot gas ingestion. Due to the various interactions between SAS and main gas, consideration of the former is substantially crucial in design and analysis of the whole engine. Geometrical complexities and centrifugal effects of rotating blades and disks, however, make the flow field and heat transfer of the problem so complicated AND too computationally costly to be simulated utilizing full 3-D CFD methods. Therefore, developing 1-D and 0-D tools applying network methods are of great interests. The present article describes a modular SAS analysis tool that is consisted of a network of elements and nodes. Each flow branch of a whole engine SAS network is substituted with an element and then, various branches (elements) intersect with each other just at their end nodes. These elements which might include some typical components such as labyrinth seals, orifices, stationary/rotating pipes, pre-swirls, and rim-seals, are generally articulated with characteristic curves that are extracted from high fidelity CFD modeling using commercial software such as Flowmaster or ANSYS-CFX. Having these curves, an algorithm is developed to calculate flow parameters at nodes with the aid of iterative methods. The procedure is based on three main innovative ideas. The first one is related to the network construction by defining a connectivity matrix which could be applied to any arbitrary network such as hydraulic or lubrication networks. In the second one, off-design SAS calculation will be proposed by introducing some SAS elements that their characteristic non-dimensional curves are influenced by their inlet total pressure. The last novelty is the integration of the blades coolant calculation process that incorporates external heat transfer calculation, structural conduction and coolant side modeling with SAS network simulation. Finally, SAS simulation of an industrial gas turbine is presented to illustrate capabilities of the presented tool in design point and off-design conditions.


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