scholarly journals Rolling Bearing Fault Diagnosis Based on Component Screening Vector Local Characteristic-Scale Decomposition

2022 ◽  
Vol 2022 ◽  
pp. 1-13
Author(s):  
Tengfei Guan ◽  
Shijun Liu ◽  
Wenbo Xu ◽  
Zhisheng Li ◽  
Hongtao Huang ◽  
...  

The fault vibration signal of a bearing has nonstationary and nonlinear characteristics and can be regarded as the combination of multiple amplitude- and frequency-modulation components. The envelope of a single component contains the fault characteristics of a bearing. Local characteristic-scale decomposition (LCD) can decompose the vibration signal into a series of multiple intrinsic scale components. Some components can clearly reflect the running state of a bearing, and fault diagnosis is conducted according to the envelope spectrum. However, the conventional LCD takes a single-channel signal as the research object, which cannot fully reflect the characteristic information of the rotor, and the analysis results based on different channel signals of the same section will be inconsistent. To solve this problem, based on full vector spectrum technology, the homologous dual-channel information is fused. A vector LCD method based on cross-correlation coefficient component selection is given, and a simulation analysis is completed. The effectiveness of the proposed method is verified by simulated signals and experimental signals of a bearing, which provides a method for bearing feature extraction and fault diagnosis.

Symmetry ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 2386
Author(s):  
Jie Ma ◽  
Xinyu Wang

Due to the symmetry of the rolling bearing structure and the rotating operation mode, it will cause the coupling modulation phenomenon when it is damaged in multiple places at the same time, which makes it difficult to accurately identify all kinds of faults. For such problems, a compound fault diagnosis method based on adaptive chirp mode decomposition (ACMD), Gini index fusion and long short-term memory (LSTM) neural network optimized by Aquila Optimizer (AO) is proposed. Firstly, a series of IMF components are obtained by decomposing the vibration signal by means of ACMD, and the required components are selected by using the correlation coefficient method. Then, the Gini index of the square envelope (GISE) and the Gini index of the square envelope spectrum (GISES) of each component are calculated, respectively, and they are fused to construct a highly dimensional feature matrix. Then, with the aim of solving the problem of difficult selection of LSTM hyperparameters, the AO-LSTM model is constructed. Finally, the feature matrix is divided into a training set and a test set. The training set is input into the model for training, and then the training network is used to predict the test set, and outputs diagnostic results. The simulation and experimental results show that the proposed method can achieve higher accuracy and stronger robustness, compared with the existing intelligent diagnosis methods for bearing compound faults.


2016 ◽  
Vol 2016 ◽  
pp. 1-7 ◽  
Author(s):  
Jiang Xingmeng ◽  
Wu Li ◽  
Pan Liwu ◽  
Ge Mingtao ◽  
Hu Daidi

Aiming at the nonstationary characteristic of a gear fault vibration signal, a recognition method based on permutation entropy of ensemble local characteristic-scale decomposition (ELCD) and relevance vector machine (RVM) is proposed. First, the vibration signal was decomposed by ELCD; then a series of intrinsic scale components (ISCs) were obtained. Second, according to the kurtosis of ISCs, principal ISCs were selected and then the permutation entropy of principal ISCs was calculated and they were combined into a feature vector. Finally, the feature vectors were input in RVM classifier to train and test and identify the type of rolling bearing faults. Experimental results show that this method can effectively diagnose four kinds of working condition, and the effect is better than local characteristic-scale decomposition (LCD) method.


2011 ◽  
Vol 383-390 ◽  
pp. 2622-2627
Author(s):  
Shu Shang Zhao ◽  
Juan Juan Pan

In the rotating machinery, rolling bearing is used widespread in many places. Due to various reasons, there is great dispersion in the life of bearing. Therefore, it is very important to have fault diagnosis of rolling bearing, especially the small fault diagnosis of rolling bearing. According to the characteristics of rolling bearing defect signals and the features integrated with wavelet transform, Hilbert transform and envelope spectrum detailed analysis, this text proposed a method to judge the bearing failure. At first, bearing vibration signals are reconstructed from wavelet filter and envelope signals are obtained by Hilbert transform and then vibration spectrum is obtained from the refining envelope spectrum. Bearing failure is judged from the refining frequency spectrum. Bearing failure is also estimated by experiment to verify the correctness of theoretical analysis.


PLoS ONE ◽  
2021 ◽  
Vol 16 (3) ◽  
pp. e0246905
Author(s):  
Chunming Wu ◽  
Zhou Zeng

Rolling bearing fault diagnosis is one of the challenging tasks and hot research topics in the condition monitoring and fault diagnosis of rotating machinery. However, in practical engineering applications, the working conditions of rotating machinery are various, and it is difficult to extract the effective features of early fault due to the vibration signal accompanied by high background noise pollution, and there are only a small number of fault samples for fault diagnosis, which leads to the significant decline of diagnostic performance. In order to solve above problems, by combining Auxiliary Classifier Generative Adversarial Network (ACGAN) and Stacked Denoising Auto Encoder (SDAE), a novel method is proposed for fault diagnosis. Among them, during the process of training the ACGAN-SDAE, the generator and discriminator are alternately optimized through the adversarial learning mechanism, which makes the model have significant diagnostic accuracy and generalization ability. The experimental results show that our proposed ACGAN-SDAE can maintain a high diagnosis accuracy under small fault samples, and have the best adaptation performance across different load domains and better anti-noise performance.


2021 ◽  
Vol 2021 ◽  
pp. 1-16
Author(s):  
Jun He ◽  
Xiang Li ◽  
Yong Chen ◽  
Danfeng Chen ◽  
Jing Guo ◽  
...  

In mechanical fault diagnosis, it is impossible to collect massive labeled samples with the same distribution in real industry. Transfer learning, a promising method, is usually used to address the critical problem. However, as the number of samples increases, the interdomain distribution discrepancy measurement of the existing method has a higher computational complexity, which may make the generalization ability of the method worse. To solve the problem, we propose a deep transfer learning method based on 1D-CNN for rolling bearing fault diagnosis. First, 1-dimension convolutional neural network (1D-CNN), as the basic framework, is used to extract features from vibration signal. The CORrelation ALignment (CORAL) is employed to minimize marginal distribution discrepancy between the source domain and target domain. Then, the cross-entropy loss function and Adam optimizer are used to minimize the classification errors and the second-order statistics of feature distance between the source domain and target domain, respectively. Finally, based on the bearing datasets of Case Western Reserve University and Jiangnan University, seven transfer fault diagnosis comparison experiments are carried out. The results show that our method has better performance.


Author(s):  
Bo Fang ◽  
Hu Jianzhong ◽  
Cheng Yang ◽  
Yudong Cao ◽  
Minping Jia

Abstract Blind deconvolution (BD) is an effective algorithm for enhancing the impulsive signature of rolling bearings. As a convex optimization problem, the existing BDs have poor optimization performance and cannot effectively enhance the impulsive signature excited by weak faults. Moreover, the existing BDs require manual derivation of the calculation process, which brings great inconvenience to the researcher's personalized design of the maximization criterion. A new BD algorithm based on backward automatic differentiation (BAD) is proposed, which is named BADBD. The calculation process does not require manual derivation so a general solution of BDs based on different maximization criteria is realized. BADBD constructs multiple cascaded filters to filter the raw vibration signal, which makes up for the deficiency of single filter performance. The filter coefficients are determined by Adam algorithm, which improves the optimization performance of the proposed BADBD. BADBD is compared with classic BDs by synthesized and real vibration signals. The results reveal superior capability of BADBD to enhance the impulsive signature and the fault diagnosis performance is significantly better than the classic BDs.


2020 ◽  
pp. 107754632094971 ◽  
Author(s):  
Shoucong Xiong ◽  
Shuai He ◽  
Jianping Xuan ◽  
Qi Xia ◽  
Tielin Shi

Modern machinery becomes more precious with the advance of science, and fault diagnosis is vital for avoiding economical losses or casualties. Among massive diagnosis methods, deep learning algorithms stand out to open an era of intelligent fault diagnosis. Deep residual networks are the state-of-the-art deep learning models which can continuously improve performance by deepening the network structures. However, in vibration-based fault diagnosis, the transient property instability of vibration signal usually calls for time–frequency analysis methods, and the characters of time–frequency matrices are distinct from standard images, which brings some natural limitations for the diagnosis performance of deep learning algorithms. To handle this issue, an enhanced deep residual network named the multilevel correlation stack-deep residual network is proposed in this article. Wavelet packet transform is used to preprocess the sensor signal, and then the proposed multilevel correlation stack-deep residual network uses kernels with different shapes to fully dig various kinds of useful information from any local regions of the processed input. Experiments on two rolling bearing datasets are carried out. Test results show that the multilevel correlation stack-deep residual network exhibits a more satisfactory classification performance than original deep residual networks and other similar methods, revealing significant potentials for realistic fault diagnosis applications.


2019 ◽  
Vol 2019 ◽  
pp. 1-14
Author(s):  
Longlong Li ◽  
Yahui Cui ◽  
Runlin Chen ◽  
Lingping Chen ◽  
Lihua Wang

The extraction of impulsive signatures from a vibration signal is vital for fault diagnosis of rolling element bearings, which are always whelmed by noise, especially in the early stage of defect development. Aiming at the weak defect diagnosis, kurtosis of Teager energy operator (KTEO) spectrum is employed to indicate the fault information capacity of a spectrum, and considering the accumulative effect of a singular component, accumulative kurtosis of TEO (AKTEO) is firstly proposed to determine the proper signal reconstructed order during vibration signal processing using singular value decomposition (SVD). Then, a vibration processing scheme named SVD-AKTEO is designed where an iteration is employed to reflect an accumulative singular effect by kurtosis of TEO spectrum. Finally, the fault diagnosis results can be extracted from the TEO spectrum output by SVD-AKTEO. Simulation data and real data from a run-to-failure experiment of a rolling bearing are adopted to validate the efficiency, and comparative analysis demonstrates the feasibility to detect the early defect of the rolling bearing.


2014 ◽  
Vol 971-973 ◽  
pp. 1376-1379
Author(s):  
Zhong Hu Yuan ◽  
Man Yang Xu ◽  
Xiao Xuan Qi

Vibration signal collecting is an important step in rolling bearing fault diagnosis process. The collected signal can exhibit effectiveness of the fault depend on the signal collecting system. Combine the attribute of the rolling bearing, a new signal collecting system base on the STM32F103C8T6 is designed in this paper. The new system is made of supply circuit, signal conditioning circuit, AD conversion circuit and communication module.


2013 ◽  
Vol 753-755 ◽  
pp. 2290-2296 ◽  
Author(s):  
Wen Tao Huang ◽  
Yin Feng Liu ◽  
Pei Lu Niu ◽  
Wei Jie Wang

In the early fault diagnosis of rolling bearing, the vibration signal is mixed with a lot of noise, resulting in the difficulties in analysis of early weak fault signal. This article introduces resonance-based signal sparse decomposition (RSSD) into rolling bearing fault diagnosis, and studies the fault information contained in high resonance component and low resonance component. This article compares the effect of the two resonance components to extract rolling bearing fault information in four aspects: the amount of fault information, frequency resolution of subbands, sensitivity to noise and immunity to autocorrelation processing. We find that the high resonance component has greater advantage in extraction of rolling bearing fault information, and it is able to indicate rolling bearing failure accurately.


Sign in / Sign up

Export Citation Format

Share Document