Self-learning current optimizing control for conventional stepping motor drive technique based on step pulses

Author(s):  
Jasper De Viaene ◽  
David Ceulemans ◽  
Stijn Derammelaere ◽  
Kurt Stockman

The essential advantage of the conventional stepping motor drive technique bases on step command pulses is the ability of open-loop positioning. By ruling out the cost of a position sensor, stepping motors are preferred in low power positioning applications. However, machine developers also want to obtain high dynamics with these small and cheap stepping motors. For that reason, stepping motors are used at its limits as much as possible. A drawback of the open-loop control is the continuous risk of missing a step due to overload. Due to this uncertainty, robustness is a major issue in stepping motor applications. Until today, to reduce the possibility of step loss, the motor is typically driven at maximum current level or is over-dimensioned with results in low-efficiency. Therefore in this paper, a self-learning [Formula: see text]-controller optimizing the current is presented. Moreover, to allow broad industrial applicability, this technique is computationally simple, needs no mechanical or electrical parameter knowledge and take into account the unique character of stepping motors and their conventional drive technique based on step command pulses. The proposed algorithm is validated through measurements on a hybrid stepping motor.

Machines ◽  
2018 ◽  
Vol 6 (4) ◽  
pp. 56 ◽  
Author(s):  
Chiu-Keng Lai ◽  
Jhang-Shan Ciou ◽  
Chia-Che Tsai

Owing to the benefits of programmable and parallel processing of field programmable gate arrays (FPGAs), they have been widely used for the realization of digital controllers and motor drive systems. Furthermore, they can be used to integrate several functions as an embedded system. In this paper, based on Matrix Laboratory (Matlab)/Simulink and the FPGA chip, we design and implement a stepper motor drive. Generally, motion control systems driven by a stepper motor can be in open-loop or closed-loop form, and pulse generators are used to generate a series of pulse commands, according to the desired acceleration/run/deceleration, in order to the drive system to rotate the motor. In this paper, the speed and position are designed in closed-loop control, and a vector control strategy is applied to the obtained rotor angle to regulate the phase current of the stepper motor to achieve the performance of operating it in low, medium, and high speed situations. The results of simulations and practical experiments based on the FPGA implemented control system are given to show the performances for wide range speed control.


2014 ◽  
Vol 644-650 ◽  
pp. 632-635
Author(s):  
Yu Zhou ◽  
Zhang Ge Cheng ◽  
Xiao Ying Tuyu

In a stepping motor, the flux linkage with a phase winding is a function of rotor position and phase current. Employing inductance saliency to detect rotor position is suitable for hybrid stepping motor (HSM) for its saturation feature. This paper will introduce a position closed-loop control system for HSM with rotor position detection by monitoring chopping characteristics, and present simulation results based on Matlab/Simulink.


Ultrasonics ◽  
2018 ◽  
Vol 82 ◽  
pp. 327-330 ◽  
Author(s):  
Xiaoxiao Dong ◽  
Minqiang Hu ◽  
Long Jin ◽  
Zhike Xu ◽  
Chunrong Jiang

2021 ◽  
Vol 2137 (1) ◽  
pp. 012011
Author(s):  
Mingliang Hu ◽  
Wei Han ◽  
Wei Gao ◽  
Yang Liu

Abstract With the development of multi-/all-electric technology, more and more aircraft platforms use electrically driven servo valves as the driving source to realize real-time adjustments of flow, pressure and temperature in the area network. The new generation of aircraft applies a stepper motor to drive the servo valve as the drive source, and utilizes the holding torque and open-loop control characteristics of the stepper motor when the stepper motor could not meet aircraft’s requirements of the reliability of the servo valve, the controllability of the opening and closing angle, and the environmental resistance. This paper develops a set of stepper motor drive servo valve control system. The system is mainly composed of flight tube bus, electromechanical management computer, remote actuation unit, remote interface unit and motor-driven servo valve. The stepper motor driver is integrated in the remote execution unit and is used to control the two-phase hybrid stepper motor to drive the servo valve. The topology of a three-phase inverter bridge drive is used to achieve the two-phase double four-shot drive, which saves about 25% power drive hardware. By controlling the two-phases motor, the direction and amplitude of the current one can realize micro-step control. The test and simulation result show that the system has higher control accuracy and better acceleration. The deceleration characteristics in two-phase full step and micro step working modes can expand the application of electric servo valve and improve aircraft performance.


2013 ◽  
Vol 853 ◽  
pp. 428-434 ◽  
Author(s):  
Xue Qin Zheng

Thanks to the development of microprocessors, hybrid stepping motors have been widely used in many areas where they perform positioning operations. However, the stepping motor suffers from system variations, low performance and lack of adaptability to load variations, which slow down their responding speed of high-precision positioning operations. In this paper, a computational verb PID controller is proposed to control the position of a stepping motor drive. The simulation results show that the computational verb PID controller has better performances than conventional and fuzzy PID controllers. The simulation results also show that the responding speed and positioning accuracy of the controlled hybrid stepping motor were greatly improved. Computational verb PID controller has much less computational complexity than fuzzy PID controller.


Author(s):  
E. I. Umez-Eronini

Abstract A model of a conventional, manually driven machine tool slide which is retrofitted for Numerical Control by merely incorporating high-power stepping motor drives, is developed. This model includes the relatively large amount of stick-slip friction in the slideways, and backlash in the drive chain, which characterize the conventional slide. Simulation results obtained using this model highlight the peculiar dynamic behavior, at low speed positioning and contouring operations, of such large stepping motor drive systems under electronically damped open-loop control. The results also demonstrate the feasibility of this low-cost approach to the retrofitting problem, given adequate open- or closed-loop controllers, and provide useful insight into the design of such control systems.


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