Design and lumped parameter magnetic network model of hybrid excited consequent pole flux switching machine

Purpose The purpose of this paper is to analyze electromagnetic performance and develop an analytical approach to find the suitable coil combination and no-load flux linkage of the proposed hybrid excited consequent pole flux switching machine (HECPFSM) while minimizing the drive storage and computational time which is the main problem in finite element analysis (FEA) tools. Design/methodology/approach First, a new HECPFSM based on conventional consequent pole flux switching permanent machine (FSPM) is proposed, and lumped parameter magnetic network model (LPMNM) is developed for the initial analysis like coil combination and no-load flux linkage. In LPMNM, all the parts of one-third machine are modeled which helps in reduction of drive storage, computational complexity and computational time without affecting the accuracy. Second, self and mutual inductance are calculated in the stator, and dq-axis inductance is calculated using park transformation in the rotor of the proposed machine. Furthermore, on-load performance analysis, like average torque, torque density and efficiency, is done by FEA. Findings The developed LPMNM is validated by FEA via JMAG v. 19.1. The results obtained show good agreement with an accuracy of 96.89%. Practical implications The proposed HECPFSM is developed for high-speed brushless AC applications like electric vehicle (EV)/hybrid electric vehicle (HEV). Originality/value The proposed HECPFSM offers better flux regulation capability with enhanced electromagnetic performance as compared to conventional consequent pole FSPM. Moreover, the developed LPMNM reduces drive storage and computational time by modeling one-third of the machine.

Design and analysis of semi-closed stator core transverse flux permanent magnet generator

Purpose The purpose of this paper is to modernize the generator system of wind turbine concept that not only improves the efficiency and power density but also reduces the system cost making design simpler and less expensive, especially in large-scale production. Design/methodology/approach This paper presents a new permanent magnet transverse flux generator (PMTFG) for wind energy production. The key feature of its composition is the double armature coil in a semi-closed stator core. The main structural difference of the presented design is the use of double coil in the same space of semi-closed stator core and reduced number of stator pole pairs and rotor magnets from 12/24 to 10/20. 3D simulations are performed using finite element analysis (FEA) to measure induced voltage and magnetic field distribution at no load. The FEA is performed to quantify the change in flux linkage, induced voltage and output power as a function of different speeds and load current. Findings Results show that PMTFG with double coil configuration has improved electromagnetic performance in terms of flux linkage, induced voltage, output power and efficiency. The power density of 10/20 PMTFG with the double coil is 0.0524 KW/Kg, about an 18% increase compared to the conventional design. Research limitations/implications The proposed PMTFG is highly recommended for direct drive applications such as wind power. Originality/value Four models are simulated by FEA with single and double coil configuration, and load analysis is performed on all simulated models. Finally, results are compared with conventional PMTFG.

Design Optimization of Multi-Layer Permanent Magnet Synchronous Machines for Electric Vehicle Applications

This paper presents a comparison between two design methodologies applied to permanent magnet synchronous machines for hybrid and electric vehicles (HEVs and EVs). Both methodologies are based on 2D finite element models and coupled to a genetic algorithm to optimize complex non-linear geometries such as multi-layer permanent magnet machines. To reduce the computation duration to evaluate Induced Voltage and Iron Losses for a given electrical machine configuration, a new methodology based on geometrical symmetries and magnetic symmetries are used and is detailed. Two electromagnetic models have been developed and used in the design stage. The first model was the stepped rotor position finite element analysis called abc model which considered the spatial harmonics without any approximation of the waveform of flux linkage inside the stator, and the second model was based on a fixed rotor position called dq model, with the approximation that the waveform of flux linkage inside the stator was sinuous. These two methodologies are applied to the design of a synchronous machine for HEVs and EVs applications. Design results and performances are analyzed, and the advantages and drawbacks of each methodology are presented. It was found that the dq model is at least 5 times faster than the abc model with high precision for both the torque and induce voltage evaluation in most cases. However, it is not the case for the iron losses computation. The iron loss model based on dq model is less accurate than the abc model with a relative deviation from the abc model greater than 70% at high control angle. The choice of the electromagnetic model during the optimization process will therefore influence the geometry and the performances of the obtained electrical machine after the optimization.

End Effect Analysis of a Slot-Less Long-Stator Permanent Magnet Linear Synchronous Motor

The implications of the end effect for flux linkage and thrust ripple in a slot-less long-stator permanent magnet linear synchronous motor (LSPMLSM), are analyzed in this paper. Since it is affected by the end effect, the air-gap magnetic field density under the end permanent magnet is different from that under the non-end permanent magnet, leading to asymmetry in the thrust ripple. For this reason, we establish a dynamic permanent magnet flux linkage model, which proves that the end effect leads to sub-harmonics in the permanent magnet flux linkage. The motor’s magnetic field distribution in the left and right parts is symmetrical. A thrust model taking into account the flux linkage sub-harmonics is established, from which the amplitude and period of the thrust ripple caused by the end effect can be calculated. There is no detent force for the slot-less LSPMLSM, and the end effect is the primary origin of the motor thrust ripple. In order to suppress the end effect, a method of increasing the end iron length is proposed, as a result of which the sub-harmonics in the flux linkage and the motor thrust ripple are effectively suppressed. Experimental and simulation results verify the results of this paper.