Mechanical, Morphological and Thermal Properties of Rigid Polyurethane Foam: Effect of the Fillers

2007 ◽  
Vol 26 (4) ◽  
pp. 245-259 ◽  
Author(s):  
M. Thirumal ◽  
Dipak Khastgir ◽  
Nikhil K Singha ◽  
B.S. Manjunath ◽  
Y.P. Naik

Rigid polyurethane foam (PUF) having different fillers such as precipitated silica (SiO2), precipitated calcium carbonate (CaCO3) and glass powder (GP) were prepared by blowing with distilled water. The effect of filler loading on different properties of PUF was studied. In this investigation, the filler content was varied from 5 to 50 parts per hundred of polyol (phr) by weight. The properties such as density, mechanical, morphological, water absorption, thermal conductivity and thermal properties of the filled PUF were compared with the neat PUF. The density of silica filled PUF decreases with an increase in the filler loading. In case of calcium carbonate and glass powder the density initially decreases with filler loading, but after a certain concentration of fillers there is an increase in density with filler content. The mechanical properties such as compressive stress at 10% strain, compressive modulus and hardness of the filled PUF decrease in comparison with the neat PUF, due to the reaction between isocyanate and surface functional group present in filler. In all cases, the water absorption of the PUF increases with the increase in filler loading, due to the decrease in the closed cell content. The thermal conductivity analysis of PUF shows that the insulation properties decrease with the increase in silica as well as CaCO3 loading. This is mainly due to formation of open and damaged cell structure. However, when glass powder is used as filler the thermal conductivity first decreases, but later increases with filler loading.

BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 6080-6094
Author(s):  
Muhammed Said Fidan ◽  
Murat Ertaş

The procedure for the liquefaction of apricot stone shells was reported in Part 1. Part 2 of this work determines the morphological, mechanical, and thermal properties of the bio-based rigid polyurethane foam composites (RPUFc). In this study, the thermal conductivity, compressive strength, compressive modulus, thermogravimetric analysis, flammability tests (horizontal burning and limited oxygen index (LOI)) in the flame retardants), and scanning electron microscope (SEM) (cell diameter in the SEM) tests of the RPUFc were performed and compared with control samples. The results showed the thermal conductivity (0.0342 to 0.0362 mW/mK), compressive strength (10.5 to 14.9 kPa), compressive modulus (179.9 to 180.3 kPa), decomposition and residue in the thermogravimetric analysis (230 to 491 °C, 15.31 to 21.61%), UL-94 and LOI in the flame retardants (539.5 to 591.1 mm/min, 17.8 to 18.5%), and cell diameter in the SEM (50.6 to 347.5 μm) of RPUFc attained from liquefied biomass. The results were similar to those of foams obtained from industrial RPUFs, and demonstrated that bio-based RPUFc obtained from liquefied apricot stone shells could be used as a reinforcement filler in the preparation of RPUFs, specifically in construction and insulation materials. Moreover, liquefied apricot stone shell products have potential to be fabricated into rigid polyurethane foam composites.


Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5475
Author(s):  
Agnė Kairytė ◽  
Sylwia Członka ◽  
Renata Boris ◽  
Sigitas Vėjelis

In the current study, rigid polyurethane foam (PUR) was modified with 10–30 wt.% sunflower press cake (SFP) filler, and its effect on performance characteristics—i.e., rheology, characteristic foaming times, apparent density, thermal conductivity, compressive strength parallel and perpendicular to the foaming directions, tensile strength, and short-term water absorption by partial immersion—was evaluated. Microstructural and statistical analyses were implemented as well. During the study, it was determined that 10–20 wt.% SFP filler showed the greatest positive impact. For instance, the thermal conductivity value improved by 9% and 17%, respectively, while mechanical performance, i.e., compressive strength, increased by 11% and 28% in the perpendicular direction and by 43% and 67% in the parallel direction. Moreover, tensile strength showed 49% and 61% increments, respectively, at 10 wt.% and 20 wt.% SFP filler. Most importantly, SFP filler-modified PUR foams were characterised by two times lower water absorption values and improved microstructures with a reduced average cell size and increased content in closed cells.


2021 ◽  
Vol 57 (4) ◽  
pp. 275-285
Author(s):  
Xiaohua Gu ◽  
Hongxiang Luo ◽  
Ke Xv ◽  
Wenxiang Qiu ◽  
Peng Chen

The preparation of polyether polyols from waste rigid polyurethane foam has been achieved by chemical degradation of ethylene glycol and diethylene glycol as the degradation agent. Then, the modified rigid polyurethane foam was prepared by polyether polyols and glass fiber. To detect the characteristic of rigid polyurethane foam, the density, water absorption, compressive strength, thermal conductivity, infrared spectrum, morphology structure had been tested. Finally, the best degradation formula was explored, and the modified rigid polyurethane foam had been prepared from the recycled polyol.


2001 ◽  
Vol 37 (4) ◽  
pp. 310-332 ◽  
Author(s):  
Wei-Han Tao ◽  
Hung-Che Hsu ◽  
Chih-Chen Chang ◽  
Chuan-Liang Hsu ◽  
Yung-Sen Lin

2019 ◽  
Vol 140 (2) ◽  
pp. 625-636 ◽  
Author(s):  
Gang Tang ◽  
Lin Zhou ◽  
Ping Zhang ◽  
Zhongqiang Han ◽  
Depeng Chen ◽  
...  

2016 ◽  
Vol 678 ◽  
pp. 88-98 ◽  
Author(s):  
Harpal Singh

Rigid polyurethane foam (RPUF) is typically prepared by the reaction of an isocyanate, such as methyl diphenyl diisocyanate (MDI) with a polyol blend. During the polymerization reaction, a blowing agent expands the reacting mixture. The finished product is a solid, cellular polymer with a high thermal resistance. RPUF is an outstanding material for different applications. It has many desirable properties such as low thermal conductivity, low density, low water absorption, low moisture permeability, excellent dimensional stability, high strength to weight ratio. So, it is the best insulating material for industrial buildings, cold storages, telecom and defense shelters due to low thermal conductivity, low density, low moisture permeability and high porosity. It works to reduce heating and cooling loss, improving the efficiency of the building envelope. Thus, RPUF insulation in building envelopes brings additional benefits in energy savings, resulting in lower energy bills and protecting the environment by cutting CO2 emissions.


2017 ◽  
Vol 751 ◽  
pp. 538-543 ◽  
Author(s):  
Pongsak Jittabut

This research was aimed to a present the physical and thermal properties of geopolymer pastes made of fly ash (FA) and bagasse ash (BA) with rice husk ash (RHA) containing at the doses of 0%, 2%, 4%, 6%, 8% and 10% by weight. The sodium hydroxide concentration of 15 molars, sodium silicate per sodium hydroxide by weight ratio of 2.0, the alkaline liquid per binder at the ratio of 0.60 and curing at ambient temperature were used at the to mix all mixtures to gether for 7 and 28 days. The properties analysis of the geopolymer pastes such as compressive strength, bulk density, water absorption, thermal conductivity, thermal diffusivity and thermal capacity were tested. The results were indicated that geopolymer pastes that containing rice husk ash 2% by weight for 28 days of curing gave the maximum compressive strength of 84.42 kg/cm2, low water absorption of 1.16 %, low bulk density of 2,065.71 kg/cm3, lower thermal conductivity of 1.1173 W/m.K, lower thermal diffusion of 6.643 µm2/s and lower thermal capacity of 1.6819 MJ/m3K, respectively. The utilization of waste from agriculture industry via geopolymer pastes for green building materials can be achieved. For this research, physical properties and thermal insulation of geopolymer pastes were siqnificantly improved.


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