Three Dimensional Filling Analysis of Gas-Assisted Injection Molding

2001 ◽  
Vol 20 (13) ◽  
pp. 1090-1099
Author(s):  
D. M. Gao
Keyword(s):  
Injection Molding ◽  
Three Dimensional ◽  
Filling Analysis

Runner Balance Design of Soap Box Compounding Cavity Based on Moldflow

2014 ◽  
Vol 941-944 ◽  
pp. 1678-1681
Author(s):  
Hong Bing Wang ◽  
Zhi Rong Li ◽  
Chun Hua Sun ◽  
Yi Ping Zhang
Keyword(s):  
Three Dimensional ◽  
Simulation Software ◽  
Injection Mold ◽  
Balance Design ◽  
Filling Time ◽  
Critical Defect ◽  
Filling Analysis ◽  
Different Dimensions ◽  
Moldflow Simulation

Filling unbalance is a critical defect for injection mould. When the upper and lower covers of soap plastic box are produced by injection mold at the same time, filling unbalance in injection would appear because of the different dimensions of the two parts. For advancing the quality of the soap plastic box, the runner system is optimized with the filling analysis module and flow runner balance module of moldflow simulation software. The three-dimensional geometrical models of the two covers are constructed using Pro/e software. In moldflow the runner balance optimization of the soap box compounding cavity is analysis. The results indicate the optimized cross section of the runners can reduce the flow unbalance ratio from 3.38% to 0.73%, and the filling time and pressure can satisfy the demands. According to the analysis results moldflow is appropriate for runner balance design of the plastic products.

Key Technologies Research on Color Contour Map of 3D Injection Molding Simulation Results

2012 ◽  
Vol 217-219 ◽  
pp. 1998-2001
Author(s):  
Tie Geng ◽  
Qing Hai Ren ◽  
Wei Qing Tu ◽  
Dan Dan Liu
Keyword(s):  
Injection Molding ◽  
Color Image ◽  
Three Dimensional ◽  
Physical Field ◽  
Contour Map ◽  
Image Rendering ◽  
Color Range ◽  
Key Technologies ◽  
Injection Molding Simulation ◽  
Simulation Results

According to the color contour map of the 3D injection molding simulation results, the commonly used color contour map drawing algorithm was researched, and a three-dimensional color image rendering algorithm which based on the "physical field values and color range mapping" was given too. And the key technologies of the algorithm which was used to draw 3D color contour map were introduced in detail. In the end, an example was given.

Three-Dimensional Simulation of Co-Injection Molding

2001 ◽  
Author(s):  
Florin Ilinca ◽  
Jean-François Hétu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Injection Molding ◽  
Three Dimensional ◽  
Mold Temperature ◽  
Dimensional Finite Element ◽  
Dimensional Simulation ◽  
Energy Equations ◽  
Three Dimensional Finite Element ◽  
Core Materials

Abstract This paper presents simulations of co-injection molding problems computed by a three-dimensional finite element method. The polymer melts behave as generalized Newtonian fluids and non-isothermal effects are taken into account. In addition to the momentum, mass and energy equations, we solve two transport equations tracking the polymer/air and skin/core polymers interfaces. Solutions are shown for a center gated rectangular plate. The effect of varying the melt/mold temperature and the ratio between the skin and core materials is investigated. The solution obtained for the same skin and core materials is compared with those in which viscosities of core and skin materials are different. Finally, the solution for the co-injection of a C-shaped plate is presented.

Polypropylene Based Piezo Ceramic Compounds for Micro Injection Molded Sensors

2017 ◽  
Vol 742 ◽  
pp. 807-814 ◽  
Author(s):  
Christoph Doerffel ◽  
Ricardo Decker ◽  
Michael Heinrich ◽  
Jürgen Tröltzsch ◽  
Mirko Spieler ◽  
...  
Keyword(s):  
Injection Molding ◽  
Ceramic Powder ◽  
Three Dimensional ◽  
Conductive Filler ◽  
High Sensitivity ◽  
Injection Molding Process ◽  
Molding Process ◽  
Ceramic Particles ◽  
Wide Range ◽  
Ceramic Compounds

Polymer matrix compounds based on piezo ceramic and electrically conducting particles within a thermoplastic matrix show distinctive piezoelectric and dielectric effects which can used for sensor applications. The electrical and mechanical properties can be adjusted in a wide range by varying the ratio of active filling particles and the matrix materials. The sensor effect of the compound is generated by the ceramic particles. A large ratio of piezo ceramic powder facilitates a high sensitivity. The electrical permittivity of the otherwise insulating matrix polymer can be adjusted by the amount of conductive filler. An aligned permittivity leads to a stronger electrical field in the ceramic particles. In contrast, too many conductive particles create a conductive network in the compound which short-circuits the sensors. The piezo ceramic compounds can be processed via micro injection molding for application as ceramic sensors. This offers a wide range of new sensor design variants, notably three-dimensional and highly complex geometries. However, there are two main demands for a highly sensitive sensor, which are conflicting. On the one hand the filler content of piezo ceramic particles in combination with electrical conductive carbon nanotubes must be very high, on the other hand the wall thickness should be as thin as possible. For filling cavities with a high aspect-ratio in an injection molding process, low viscosity polymer melts are necessary. These process characteristics conflict with the increasing viscosity by filling the melt with the particles. The sensor measuring area has to be designed as thin walled as possible. In order to overcome this obstacle a dynamically tempered mold design is applied to avoid solidification of the melt, before the mold is completely filled. The mold can be tempered by Peltier elements. The fully electric tempering is cleaner, more precise and more reliable than conventional water or oil tempering.

scholarly journals Injection Molding of Coir Coconut Fiber Reinforced Polyolefin Blends: Mechanical, Viscoelastic, Thermal Behavior and Three-Dimensional Microscopy Study

Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1507 ◽  
Author(s):  
Miguel A. Hidalgo-Salazar ◽  
Juan P. Correa-Aguirre ◽  
Serafín García-Navarro ◽  
Luis Roca-Blay
Keyword(s):  
Injection Molding ◽  
Flexural Modulus ◽  
Three Dimensional ◽  
Melting Behavior ◽  
Microscopy Study ◽  
Elastic Behavior ◽  
Polymeric Chain ◽  
Manufacturing Defects ◽  
Polyolefin Blends ◽  
Sustainable Products

In this study, the properties of a polyolefin blend matrix (PP-HDPE) were evaluated and modified through the addition of raw coir coconut fibers-(CCF). PP-HDPE-CCF biocomposites were prepared using melt blending processes with CCF loadings up to 30% (w/w). CCF addition generates an increase of the tensile and flexural modulus up to 78% and 99% compared to PP-HDPE blend. This stiffening effect is caused by a decrease in the polymeric chain mobility due to CCF, the higher mechanical properties of the CCF compared to the polymeric matrix and could be an advantage for some biocomposites applications. Thermal characterizations show that CCF incorporation increases the PP-HDPE thermal stability up to 63 °C, slightly affecting the melting behavior of the PP and HDPE matrix. DMA analysis shows that CCF improves the PP-HDPE blend capacity to absorb higher external loads while exhibiting elastic behavior maintaining its characteristics at higher temperatures. Also, the three-dimensional microscopy study showed that CCF particles enhance the dimensional stability of the PP-HDPE matrix and decrease manufacturing defects as shrinkage in injected specimens. This research opens a feasible opportunity for considering PP-HDPE-CCF biocomposites as alternative materials for the design and manufacturing of sustainable products by injection molding.

An efficient coupled pressure–velocity solver for three-dimensional injection molding simulation using Schur complement preconditioned FGMRES

2019 ◽  
Vol 36 (4) ◽  
pp. 1101-1120
Author(s):  
Xiang Liu ◽  
Fei Guo ◽  
Yun Zhang ◽  
Junjie Liang ◽  
Dequn Li ◽  
...  
Keyword(s):  
Injection Molding ◽  
Three Dimensional ◽  
Simple Algorithm ◽  
Schur Complement ◽  
Gradient Term ◽  
Content Type ◽  
Coupled Problem ◽  
Parallel Performance ◽  
Injection Molding Simulation ◽  
Fully Coupled

Purpose The purpose of this paper is to develop a coupled approach to solve the pressure–velocity-coupled problem efficiently in the three-dimensional injection molding simulation. Design/methodology/approach A fully coupled pressure–velocity algorithm is developed to solve the coupled problem, by treating the pressure gradient term implicitly. And, the Schur complement preconditioned FGMRES is applied to decompose the resulting coupled pressure–velocity equation into pressure and velocity subsystems. Then, BoomerAMG is adopted to solve the pressure subsystem, and block Jacobi preconditioned FGMRES is applied to the velocity subsystem. Findings According to the several experiments, the fully coupled pressure–velocity algorithm was demonstrated to have faster convergence than the traditional SIMPLE algorithm, and the calculating time was reduced by up to 70 per cent. And, the Schur complement preconditioned FGMRES worked more efficiently than block Gauss–Seidel preconditioned FGMRES, block-selective AMG and AMG with block ILU(0) smoother and could take at least 47.4 per cent less time. The proposed solver had good scalability for different-size problems, including various cases with different numbers of elements. It also kept good speedup and efficiency in parallel performance. Originality/value A coupled solver has been proposed to effectively solve the coupled problem in the three-dimensional injection molding simulation, which is more robust and efficient than existing methods.

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