Realization of desired damping characteristics based on an open-loop-controlled magnetorheological damper

2021 ◽  
pp. 107754632110388
Author(s):  
Hongwei Lu ◽  
Zhifei Zhang ◽  
Yansong He ◽  
Zhi Li ◽  
Jujiang Xie ◽  
...  

The realization of the desired damping characteristics based on magnetorheological (MR) dampers is important for semi-active control and useful for the matching process of suspension damper. To reduce the cost of the control system and improve the output accuracy of the desired damping force, this study proposes an open-loop control method featuring an accurate inverse model of the MR damper and a tripolar current driver. The reversible sigmoid model is used to accurately and quickly calculate the desired current. Furthermore, the change characteristic of the desired current is analyzed qualitatively and quantitatively, which shows that the desired current needs to change suddenly to make the actual damping force velocity curve quickly approach the desired one. To meet the demand of the desired current, a tripolar current driver controlled by an improved PI control algorithm is proposed, which is with fast response and low noise. Finally, the bench test verifies that the control system can achieve different desired damping characteristics well, and the inherent error in this process is explained through the gap between the available damping force area and the desired damping characteristic curve and the crossover phenomenon of the dynamic characteristic curves of the MR damper.

Author(s):  
Anria Strydom ◽  
Werner Scholtz ◽  
Schalk Els

Magnetorheological (MR) dampers are controllable semi-active dampers capable of providing a range of continuous damping settings. MR dampers are often incorporated in suspension systems of vehicles where conflicting damping characteristics are required for favorable ride comfort and handling behavior. For control applications the damper controller determines the required damper current in order to track the desired damping force, often by using a suitable MR damper model. In order to utilise the fast switching time capability of MR dampers, a model that can be used to directly calculate damper current is desired. Unfortunately few such models exist and other methods, which often negatively affect the computational efficiency of the model, need to be used when implementing these models. In this paper a selection of MR damper models are developed and evaluated for both accuracy and computational efficiency while tracking a desired damping force. The Kwok model is identified as a suitable candidate for the intended suspension control application.


2012 ◽  
Vol 482-484 ◽  
pp. 843-847
Author(s):  
Jia Ling Yao ◽  
Wen Ku Shi ◽  
Jin Feng Lu

The reported mathematical models of magnetorheological (MR) damper cannot make a good tradeoff among reflecting the damper’s nonlinear behavior and controllability. Damping characteristic experiments have been conducted on a MR damper. A composite polynomial model has been proposed integrating the experimental investigation and the polynomial model, in which the plot of polynomial coefficient vs. current is divided into two sections to reflect the property of the current saturation, meanwhile, the affections of exciting amplitude and frequency are considered in this model. The reverse model of the proposed model is easy to be obtained, so it is convenient to realize an open-loop control system to achieve a desirable damping force. The parameters of this model are identified using experimental data in a certain frequency and amplitude, as well as diverse currents. Compared numerical simulation with experimental data, it is verified that the proposed model can accurately predict the damping force without modifying the parameters of the model when frequency, amplitude and current changed.


Author(s):  
S. Siva Kumar ◽  
K.S. Raj Kumar ◽  
Navaneet Kumar

Magnetorheological (MR) fluid damper has been designed, fabricated and tested to find the stiffness and damping characteristics. Experimentally the MR damper has been tested to analyse the behaviour of MR fluid as well as to obtain the stiffness for varying magnetic field. MR damper mathematical model has been developed for evaluating dynamic response for experimentally obtained parameters. The experimental results show that the increase of applied electric current in the MR damper, the damping force will increase remarkably up to the saturation value of current. The numerical simulation results that stiffness of the MR damper can be varied with the current value and increase the damping forces with the reduced amplitude of excitation. Experimental and theoretical results of the MR damper characteristics demonstrate that the developed MR damper can be used for vibration isolation and suppression.


2014 ◽  
Vol 665 ◽  
pp. 601-606
Author(s):  
Xiao Chuan Liu ◽  
Shi Xing Zhu ◽  
Yong Gang Yang

The structure of a shock absorber based on magnetorheological (MR) damper with a metering pin is proposed, and structure of the magnetic circuit of MR damper is optimized. By drop tests, the damping characteristics of the shock absorber and damping effect are tested. The experimental results show that the shock absorber has the characteristic of a wide damping force adjustment range and lower energy dissipation. The maximum vertical load and shock absorber piston displacement can be changed at same drop height by changing the current. It has also been proved that shock absorber based on MR damper is better than conventional oleo-pneumatic shock absorber on adjustment of damping force.


Author(s):  
H. Metered ◽  
P. Bonello ◽  
S. O. Oyadiji

Seat suspension system is critical to the ride comfort experience of a vehicle’s driver and passengers. The use of a magnetorheological (MR) damper in a seat suspension system has been shown to offer significant benefits in this regard. Most research on seat MR dampers has applied active control strategies to command the MR damper, which is an inherently semi-active device. This paper introduces a more suitable semi-active control strategy for an MR damper used in a seat suspension, enabling more effective control. The proposed control system comprises a system controller that computes the desired damping force using a sliding mode control algorithm, and a neural-based damper controller that provides a direct estimation of the command voltage that is required to track the desired damping force. The seat suspension system is approximated by base-excited single degree of freedom system. The proposed semi-active seat suspension is compared to a passive seat suspension for prescribed base displacements. These inputs are representative of the vibration of the sprung mass of a passive or semi-active quarter-vehicle suspension under bump or random-profile road disturbance. Control performance criteria such as seat travel distance and seat acceleration are evaluated in time and frequency domains, in order to quantify the effectiveness of proposed semi-active control system. The simulated results reveal that the use of semi-active control in the seat suspension provides a significant improvement in ride comfort.


Author(s):  
Jianqiang Yu ◽  
Xiaomin Dong ◽  
Tao Wang ◽  
Zhengmu Zhou ◽  
Yaqin Zhou

This paper presents the damping characteristics of a linear magneto-rheological (MR) damper with dual controllable ducts based on numerical and experimental analysis. The novel MR damper consisting of a dual-rod cylinder system and a MR valve is used to reduce the influences of viscous damping force and improve dynamic range. Driven by the dual-rod cylinder system, MR fluid flows in the MR valve. The pressure drop of the MR valve with dual independent controllable ducts can be controlled by tuning the current of two independent coils. Based on the mathematical model and the finite element method, the damping characteristics of the MR damper is simulated. A prototype is designed and tested on MTS machine to evaluate its damping characteristics. The results show that the working states and damping force of the MR damper can be controlled by the two independent coils.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2685 ◽  
Author(s):  
Lingbing Gong ◽  
Chunyan Xiao ◽  
Bin Cao ◽  
Yuliang Zhou

In order to shorten the wireless charging time of electric vehicles (EVs) and achieve stable charging, an adaptive smart control method for EV wireless charging is proposed in the paper. The method dynamically tracks the rechargeable battery state during the whole charging process, realizes multi-stage charging of constant current (CC) or constant voltage (CV) by switching two kinds of compensation networks of bilateral L3C and L3C-C, and regulates the charging voltage and current to make it as close as possible to the battery charging characteristic curve. This method can be implemented because the voltage source connected to the coupler and the compensation networks of bilateral L3C and L3C-C have the CC and CV source characteristics, respectively. On the basis of the established adaptive smart control system of EV wireless charging, the experiments of wireless data transmission and adaptive smart charging were conducted. The results showed that the designed control system had a response time of less than 200 ms and strong anti-interference ability and it shortened the charging time by about 16% compared with the time using traditional charging methods, thereby achieving a fast, stable, safe, and complete wireless charging process.


Author(s):  
Jiajia Zheng ◽  
Yancheng Li ◽  
Jiong Wang

This paper presents the design and multi-physics optimization of a novel multi-coil magnetorheological (MR) damper with a variable resistance gap (VRG-MMD). Enabling four electromagnetic coils (EMs) with individual exciting currents, a simplified magnetic equivalent circuit was presented and the magnetic flux generated by each voltage source passing through each active gap was calculated as vector operations. To design the optimal geometry of the VRG-MMD, the multi-physics optimization problem including electromagnetics and fluid dynamics has been formulated as a multi-objective function with weighting ratios among total damping force, dynamic range, and inductive time constant. Based on the selected design variables (DVs), six cases with different weighting ratios were optimized using Bound Optimization BY Quadratic Approximation (BOBYQA) technique. Finally, the vibration performance of the optimal VRG-MMD subjected to sinusoidal and triangle displacement excitations was compared to that of the typical multi-coil MR damper.


Author(s):  
Wendong Wang ◽  
Xing Ming ◽  
Yang Chu ◽  
Minghui Liu ◽  
Yikai Shi

To restrain the interference of micro-vibration caused by Control Moment Gyroscope, a new control method based on Magnetorheological damper was proposed in this paper. A mechanical model based on the structure of the presented design was built, and the semi-active control algorithm of damping force was proposed for the designed Magnetorheological damper. The magnetic flux density and other magnetic field parameters were considered and analyzed in Maxwell, and also the related hardware circuit which implements the control algorithm was prepared to test the presented design and algorithm. The results of simulation and experiments show that the presented Magnetorheological damper model and semi-active control algorithm can complete the requirements, and the vibration suppression method is efficient for Control Moment Gyroscope.


2020 ◽  
Vol 10 (16) ◽  
pp. 5586
Author(s):  
Bo-Gyu Kim ◽  
Dal-Seong Yoon ◽  
Gi-Woo Kim ◽  
Seung-Bok Choi ◽  
Aditya Suryadi Tan ◽  
...  

In this study, a new class of magnetorheological (MR) damper, which can realize desired damping force at both low and high speeds of vehicle suspension systems, is proposed and its salient characteristics are shown through computer simulations. Unlike conventional MR dampers, the proposed MR damper has a specific pole shape function and therefore the damping coefficient is changed by varying the effective area of the main orifice. In addition, by controlling the opening or closing the bypass orifice, the drastic change of the damping coefficient is realizable. After briefly describing the operating principle, a mathematical modeling is performed considering the pole shape function which is a key feature of the proposed MR damper. Then, the field-dependent damping force and piston velocity-dependent characteristics are presented followed by an example on how to achieve desired damping force characteristics by changing the damping coefficient and slope breaking point which represents the bilinear damping property.


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