scholarly journals The benefits of a mid-route exhaust gas recirculation system for two-stage boosted engines

2017 ◽  
Vol 19 (5) ◽  
pp. 553-569 ◽  
Author(s):  
Pavlos Dimitriou ◽  
James Turner ◽  
Richard Burke ◽  
Colin Copeland

Exhaust gas recirculation is a widely known technique applied in internal combustion engines for controlling the combustion process and harmful emissions. The recirculation of gases can be achieved either by delivering burnt gases from upstream of the turbine to downstream of the compressor (short-route) or by taking the exhaust gas from downstream of the turbine and deliver to upstream of the compressor (long-route). Although long-route system is preferred for highly boosted engines due to the higher exhaust gas recirculation availability at low engine speeds, it lacks a fast response time during transient performance compared to the short-route system. This article examines the potentials of introducing an alternative exhaust gas recirculation route which can be applied in two-stage boosted engines. The proposed mid-route exhaust gas recirculation system, applied in a gasoline engine, combines the benefits of the long routes and short routes. The system provides high exhaust gas recirculation rates at all engine speeds while the transport delay in the case of transient operation is relatively short. The potential of a hybrid exhaust gas recirculation system combining mid-route and long-route exhaust gas recirculation is examined and various components’ (i.e. compressor, turbine and coolers) sizing and transient performance studies are performed to understand the trade-offs of the system. It was demonstrated that mid-route could provide high exhaust gas recirculation particularly at high- and low engine speeds. A combination of mid-route and long-route exhaust gas recirculation can provide maximum exhaust gas recirculation rates at all speeds with a maximum fuel consumption penalty of 1.4% at engine speeds below 2500 r/min. The reduction in exhaust gas recirculation response time was of the magnitude of 50%, while the faster exhaust gas recirculation purging time combined with the smaller turbine implemented dropped the load tip-in response time by 25%. The coolers’ sizing study revealed that a long-route exhaust gas recirculation cooler is unnecessary, whereas the mid-route exhaust gas recirculation cooler can also be omitted when the flow is delivered prior an intercooler with a 25% larger cooling capacity than of the baseline engine.

Author(s):  
Dengting Zhu ◽  
Zhenzhong Sun ◽  
Xinqian Zheng

Energy saving and emission reduction are very urgent for internal combustion engines. Turbocharging and exhaust gas recirculation technologies are very significant for emissions and fuel economy of internal combustion engines. Various after-treatment technologies in internal combustion engines have different requirements for exhaust gas recirculation rates. However, it is not clear how to choose turbocharging technologies for different exhaust gas recirculation requirements. This work has indicated the direction to the turbocharging strategy among the variable geometry, two-stage, and asymmetric twin-scroll turbocharging for different exhaust gas recirculation rates. In the paper, a test bench engine experiment was presented to validate the numerical models of the three diesel engines employed with the asymmetric twin-scroll turbine, two-stage turbine, and variable geometry turbine. On the basis of the numerical models, the turbocharging routes among the three turbocharging approaches under different requirements for EGR rates are studied, and the other significant performances of the three turbines were also discussed. The results show that there is an inflection point in the relative advantages of asymmetric, variable geometry, and two-stage turbocharged engines. At the full engine load, when the EGR rate is lower than 29%, the two-stage turbocharging technology has the best performances. However, when the exhaust gas recirculation rate is higher than 29%, the asymmetric twin-scroll turbocharging is the best choice and more appropriate for driving high exhaust gas recirculation rates. The work may offer guidelines to choose the most suitable turbocharging technology for engine engineers and manufacturers to achieve further improvements in engine energy and emissions.


Author(s):  
Joseph Ranalli ◽  
Don Ferguson

Exhaust gas recirculation has been proposed as a potential strategy for reducing the cost and efficiency penalty associated with postcombustion carbon capture. However, this approach may cause as-yet unresolved effects on the combustion process, including additional potential for the occurrence of thermoacoustic instabilities. Flame dynamics, characterized by the flame transfer function, were measured in traditional swirl stabilized and low-swirl injector combustor configurations, subject to exhaust gas circulation simulated by N2 and CO2 dilution. The flame transfer functions exhibited behavior consistent with a low-pass filter and showed phase dominated by delay. Flame transfer function frequencies were nondimensionalized using Strouhal number to highlight the convective nature of this delay. Dilution was observed to influence the dynamics primarily through its role in changing the size of the flame, indicating that it plays a similar role in determining the dynamics as changes in the equivalence ratio. Notchlike features in the flame transfer function were shown to be related to interference behaviors associated with the convective nature of the flame response. Some similarities between the two stabilization configurations proved limiting and generalization of the physical behaviors will require additional investigation.


2014 ◽  
Vol 663 ◽  
pp. 331-335 ◽  
Author(s):  
Amin Mahmoudzadeh Andwari ◽  
Azhar Abdul Aziz ◽  
Mohd Farid Muhamad Said ◽  
Zulkarnain Abdul Latiff

A new kind of alternative combustion concept that has attracted attention intensively in recent years is called controlled auto-ignition (CAI) combustion. CAI combustion has been proposed and partially implemented with the aim of both improving the thermal efficiency of internal combustion engines, achieving cleaner exhaust emissions and lower cyclic variation. An experimental study is conducted through a CAI two-stroke cycle engine in order to investigate the influence of internal exhaust gas recirculation (In-EGR) and external exhaust gas recirculation (Ex-EGR) variation in relation to combustion cyclic variability and exhaust emissions characteristics. Results implied that cyclic variation of both combustion-related and pressure-related parameter is substantially improved. Furthermore remarkable decreased exhaust emissions, unburned hydrocarbon (uHC), carbon monoxide (CO) and nitric dioxide (NOX), was observed.


2020 ◽  
Vol 21 (10) ◽  
pp. 1819-1834
Author(s):  
Bryan P Maldonado ◽  
Nan Li ◽  
Ilya Kolmanovsky ◽  
Anna G Stefanopoulou

Cycle-to-cycle feedback control is employed to achieve optimal combustion phasing while maintaining high levels of exhaust gas recirculation by adjusting the spark advance and the exhaust gas recirculation valve position. The control development is based on a control-oriented model that captures the effects of throttle position, exhaust gas recirculation valve position, and spark timing on the combustion phasing. Under the assumption that in-cylinder pressure information is available, an adaptive extended Kalman filter approach is used to estimate the exhaust gas recirculation rate into the intake manifold based on combustion phasing measurements. The estimation algorithm is adaptive since the cycle-to-cycle combustion variability (output covariance) is not known a priori and changes with operating conditions. A linear quadratic regulator controller is designed to maintain optimal combustion phasing while maximizing exhaust gas recirculation levels during load transients coming from throttle tip-in and tip-out commands from the driver. During throttle tip-outs, however, a combination of a high exhaust gas recirculation rate and an overly advanced spark, product of the dynamic response of the system, generates a sequence of misfire events. In this work, an explicit reference governor is used as an add-on scheme to the closed-loop system in order to avoid the violation of the misfire limit. The reference governor is enhanced with model-free learning which enables it to avoid misfires after a learning phase. Experimental results are reported which illustrate the potential of the proposed control strategy for achieving an optimal combustion process during highly diluted conditions for improving fuel efficiency.


2019 ◽  
Vol 21 (8) ◽  
pp. 1555-1573 ◽  
Author(s):  
Michael Pamminger ◽  
Buyu Wang ◽  
Carrie M Hall ◽  
Ryan Vojtech ◽  
Thomas Wallner

Steady-state experiments were conducted on a 12.4L, six-cylinder heavy-duty engine to investigate the influence of port-injected water and dilution via exhaust gas recirculation (EGR) on combustion and emissions for diesel and gasoline operation. Adding a diluent to the combustion process reduces peak combustion temperatures and can reduce the reactivity of the charge, thereby increasing the ignition-delay and, allowing for more time to premix air and fuel. Experiments spanned water/fuel mass ratios up to 140mass% and exhaust gas recirculation ratios up to 20vol% for gasoline and diesel operation with different injection strategies. Diluting the combustion process with either water or EGR resulted in a significant reduction in nitrogen oxide emissions along with a reduction in brake thermal efficiency. The sensitivity of brake thermal efficiency to water and EGR varied among the fuels and injection strategies investigated. An efficiency breakdown revealed that water injection considerably reduced the wall heat transfer; however, a substantial increase in exhaust enthalpy offset the reduction in wall heat transfer and led to a reduction in brake thermal efficiency. Regular diesel operation with main and post injection exhibited a brake thermal efficiency of 45.8% and a 0.3% reduction at a water/fuel ratio of 120%. The engine operation with gasoline, early pilot, and main injection strategy showed a brake thermal efficiency of 45.0% at 0% water/fuel ratio, and a 1.2% decrease in brake thermal efficiency for a water/fuel ratio of 140%. Using EGR as a diluent reduced the brake thermal efficiency by 0.3% for diesel operation, comparing ratios of 0% and 20% EGR. However, a higher impact on brake thermal efficiency was seen for gasoline operation with early pilot and main injection strategy, with a reduction of about 0.8% comparing 0% and 20% EGR. Dilution by means of EGR exhibited a reduction in nitrogen oxide emissions up to 15 g/kWh; water injection showed only up to 10 g/kWh reduction for the EGR rates and water/fuel ratio investigated.


Author(s):  
Fengjun Yan ◽  
Junmin Wang

Fueling control in Diesel engines is not only of significance to the combustion process in one particular cycle, but also influences the subsequent dynamics of air-path loop and combustion events, particularly when exhaust gas recirculation (EGR) is employed. To better reveal such inherently interactive relations, this paper presents a physics-based, control-oriented model describing the dynamics of the intake conditions with fuel injection profile being its input for Diesel engines equipped with EGR and turbocharging systems. The effectiveness of this model is validated by comparing the predictive results with those produced by a high-fidelity 1-D computational GT-Power engine model.


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