Defect detection on the curved surface of a wind turbine blade using piezoelectric flexible line sensors

2021 ◽  
pp. 147592172110261
Author(s):  
Sang-Hyeon Kang ◽  
Myeongcheol Kang ◽  
Lae-Hyong Kang
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Critical Role ◽  
Turbine Blades ◽  
Ultrasonic Inspection ◽  
Ultrasonic Waves ◽  
Wind Turbine Blade ◽  
Large Area ◽  
Long Distance ◽  
Inspection Method

Blades play a critical role in the wind turbine system. Therefore, their structural health monitoring is very important. Blades are damaged by sudden changes in wind load, cracks due to collision of foreign objects, and disasters, such as lightning strikes, hail, and typhoons. Moreover, blades are expensive to maintain. Defects or damages to wind turbine blades reduce the life span and power generation efficiency of the wind turbine and increase safety risks and maintenance costs. Therefore, it is very important to detect blade damage to prevent problems in the wind turbine. Ultrasonic inspection is suitable for blades made of composite materials. Piezoelectric ceramic, which is a typical piezoelectric element, has relatively high sensitivity compared to other sensors. However, it suffers from brittle fractures and thus difficult to apply to curved structures. To overcome the limitations of piezoelectric ceramics, a piezoelectric flexible line sensor that can be applied to curved surfaces was manufactured using the dice-and-fill method for a [Pb(Li0.25Nb0.75)]0.06 [Pb(Mg0.33Nb0.67)]0.06 [Pb(Zr0.50Ti0.50)]0.88O3 with 0.7 wt% MnO2 (PZTNMML) ceramic disc. Instead of a typical ultrasonic inspection method with limited surface contact, a laser capable of producing ultrasonic excitation of ultrasonic waves over a large area from a long distance was used. The possibility of detecting a defect on the wind turbine blade using a piezoelectric flexible line sensor and laser ultrasound was confirmed in this study.

Machine Learning Aided Prediction of Rain Erosion Damage on Wind Turbine Blade Sections

2021 ◽  
Author(s):  
Alessio Castorrini ◽  
Paolo Venturini ◽  
Fabrizio Gerboni ◽  
Alessandro Corsini ◽  
Franco Rispoli
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Energy Production ◽  
Turbine Blades ◽  
Wind Farms ◽  
Wind Turbine Blade ◽  
Wind Turbine Blades ◽  
Coating Materials ◽  
Erosion Modelling ◽  
Rain Erosion

Abstract Rain erosion of wind turbine blades represents an interesting topic of study due to its non-negligible impact on annual energy production of the wind farms installed in rainy sites. A considerable amount of recent research works has been oriented to this subject, proposing rain erosion modelling, performance losses prediction, structural issues studies, etc. This work aims to present a new method to predict the damage on a wind turbine blade. The method is applied here to study the effect of different rain conditions and blade coating materials, on the damage produced by the rain over a representative section of a reference 5MW turbine blade operating in normal turbulence wind conditions.

Design and Analysis of Wind Turbine Blades: Winglet, Tubercle, and Slotted

2013 ◽  
Author(s):  
Alka Gupta ◽  
Abdulrahman Alsultan ◽  
R. S. Amano ◽  
Sourabh Kumar ◽  
Andrew D. Welsh
Keyword(s):  
Power Generation ◽  
Wind Turbine ◽  
Turbine Blade ◽  
Alternative Energy ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Wind Turbine Blade ◽  
Wind Turbine Blades ◽  
Wind Speeds ◽  
Governing Factor

Energy is the heart of today’s civilization and the demand seems to be increasing with our growing population. Alternative energy solutions are the future of energy, whereas the fossil-based fuels are finite and deemed to become extinct. The design of the wind turbine blade is the main governing factor that affects power generation from the wind turbine. Different airfoils, angle of twist and blade dimensions are the parameters that control the efficiency of the wind turbine. This study is aimed at investigating the aerodynamic performance of the wind turbine blade. In the present paper, we discuss innovative blade designs using the NACA 4412 airfoil, comparing them with a straight swept blade. The wake region was measured in the lab with a straight blade. All the results with different designs of blades were compared for their performance. A complete three-dimensional computational analysis was carried out to compare the power generation in each case for different wind speeds. It was found from the numerical analysis that the slotted blade yielded the most power generation among the other blade designs.

Research on Wind Turbine Blade Loads and Dynamics Factors

2014 ◽  
Vol 1014 ◽  
pp. 124-127
Author(s):  
Zhi Qiang Xu ◽  
Jian Huang
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Wind Turbines ◽  
Mechanical Energy ◽  
Turbine Blades ◽  
Electrical Energy ◽  
Wind Turbine Blade ◽  
Strength Analysis ◽  
Wind Turbine Blades ◽  
Turbine Wheel

Wind turbines consists of three key parts, namely, wind wheels (including blades, hub, etc.), cabin (including gearboxes, motors, controls, etc.) and the tower and Foundation. Wind turbine wheel is the most important part ,which is made up of blades and hubs. Blade has a good aerodynamic shape, which will produce aerodynamic in the airflow rotation, converting wind energy into mechanical energy, and then, driving the generator into electrical energy by gearbox pace. Wind turbine operates in the natural environment, their load wind turbine blades are more complex. Therefore load calculations and strength analysis for wind turbine design is very important. Wind turbine blades are core components of wind turbines, so understanding of their loads and dynamics by which the load on the wind turbine blade design is of great significance.

scholarly journals Preparation and Anti-Icing of Hydrophobic Polypyrrole Coatings on Wind Turbine Blade

2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Bin Qu ◽  
Zhou Sun ◽  
Fang Feng ◽  
Yan Li ◽  
Guoqiang Tong ◽  
...  
Keyword(s):  
Contact Angle ◽  
Wind Turbine ◽  
Turbine Blade ◽  
Water Contact Angle ◽  
Turbine Blades ◽  
Wind Turbine Blade ◽  
Wind Turbine Blades ◽  
Water Contact

This paper describes the method of preparing strong hydrophobic polypyrrole (PPy) on wind turbine blades. The water contact angle of strong hydrophobic PPy coatings was 127.2°. The strong hydrophobic PPy coatings exhibited excellent anti-icing properties. The maximum icing weight of strong hydrophobic PPy coating blade was almost 0.10 g while the maximum icing weight of no coating blade was found to be 26.13 g. The maximum icing thickness of a strong hydrophobic PPy coating blade was only 1.08 mm. The current research will provide a better technique to create anti-icing coatings on wind turbine blades and other outdoor equipment.

scholarly journals Design Optimization of a Multi-Megawatt Wind Turbine Blade with the NPU-MWA Airfoil Family

Energies ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 3330 ◽  
Author(s):  
Jianhua Xu ◽  
Zhonghua Han ◽  
Xiaochao Yan ◽  
Wenping Song
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Weight Reduction ◽  
Stokes Equations ◽  
Lift Coefficient ◽  
Turbine Blades ◽  
Aerodynamic Performance ◽  
Wind Turbine Blade ◽  
Structural Performance ◽  
Power Coefficient

A new airfoil family, called NPU-MWA (Northwestern Polytechnical University Multi-megawatt Wind-turbine A-series) airfoils, was designed to improve both aerodynamic and structural performance, with the outboard airfoils being designed at high design lift coefficient and high Reynolds number, and the inboard airfoils being designed as flat-back airfoils. This article aims to design a multi-megawatt wind turbine blade in order to demonstrate the advantages of the NPU-MWA airfoils in improving wind energy capturing and structural weight reduction. The distributions of chord length and twist angle for a 5 MW wind turbine blade are optimized by a Kriging surrogate model-based optimizer, with aerodynamic performance being evaluated by blade element-momentum theory. The Reynolds-averaged Navier–Stokes equations solver was used to validate the improvement in aerodynamic performance. Results show that compared with an existing NREL (National Renewable Energy Laboratory) 5 MW blade, the maximum power coefficient of the optimized NPU 5 MW blade is larger, and the chord lengths at all span-wise sections are dramatically smaller, resulting in a significant structural weight reduction (9%). It is shown that the NPU-MWA airfoils feature excellent aerodynamic and structural performance for the design of multi-megawatt wind turbine blades.

Strength Evaluation and Failure Prediction of a Composite Wind Turbine Blade Using Finite Element Analysis

2010 ◽  
Author(s):  
Prenil Poulose ◽  
Zhong Hu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Wind Turbine ◽  
Turbine Blade ◽  
Turbine Blades ◽  
Failure Prediction ◽  
Element Model ◽  
Wind Turbine Blade ◽  
Element Analysis ◽  
Strength Evaluation

Strength evaluation and failure prediction on a modern composite wind turbine blade have been conducted using finite element analysis. A 3-dimensional finite element model has been developed. Stresses and deflections in the blade under extreme storm conditions have been investigated for different materials. The conventional wood design turbine blade has been compared with the advanced E-glass fiber and Carbon epoxy composite blades. Strength has been analyzed and compared for blades with different laminated layer stacking sequences and fiber orientations for a composite material. Safety design and failure prediction have been conducted based on the different failure criteria. The simulation error estimation has been evaluated. Simulation results have shown that finite element analysis is crucial for designing and optimizing composite wind turbine blades.

scholarly journals Study on Air Bubble Defect Evolution in Wind Turbine Blade by Infrared Imaging with Rheological Theory

2019 ◽  
Vol 9 (22) ◽  
pp. 4742
Author(s):  
Bo Zhou ◽  
Xueyan Zhang ◽  
He Li
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Critical State ◽  
Infrared Imaging ◽  
Temperature Jump ◽  
Turbine Blades ◽  
Volumetric Strain ◽  
Tensile Load ◽  
Wind Turbine Blade ◽  
Air Bubble

Air bubble is a manufacturing defect that is common to composite wind turbine blades, which might evolve into cracks, leading to failure under load. The evolution and critical state of air bubble are studied to establish a condition assessment method for blade quality control. A method that is based on rheological theory is proposed to recognize the critical state by temperature jump. The air bubble is regarded as a null set and the temperature distribution of bubble defect is affected by the volumetric strain energy under tensile load. An infrared camera can detect a temperature jump when mechanical characteristics drastically change due to crack formation. A tensile fatigue test was carried out to verify the accuracy of this method. The relative error between the measured and calculated temperature rise at the critical moment was less than 7%. Additionally, the specimen with [0/90]s ply angles is more favorable to maintain the structural stability than the others. The method in this paper establishes a quantitative relationship between the meso-defect and macro mechanical properties. The defect severity of wind turbine blade can be defined by infrared imaging technology.

scholarly journals Bionic Design of Wind Turbine Blade Based on Long-Eared Owl’s Airfoil

2017 ◽  
Vol 2017 ◽  
pp. 1-10 ◽  
Author(s):  
Weijun Tian ◽  
Zhen Yang ◽  
Qi Zhang ◽  
Jiyue Wang ◽  
Ming Li ◽  
...  
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Lift Coefficient ◽  
Turbine Blades ◽  
Lower Surface ◽  
Aerodynamic Characteristics ◽  
Wind Turbine Blade ◽  
Wind Turbine Blades ◽  
Bionic Design ◽  
Bionic Blade

The main purpose of this paper is to demonstrate a bionic design for the airfoil of wind turbines inspired by the morphology of Long-eared Owl’s wings. Glauert Model was adopted to design the standard blade and the bionic blade, respectively. Numerical analysis method was utilized to study the aerodynamic characteristics of the airfoils as well as the blades. Results show that the bionic airfoil inspired by the airfoil at the 50% aspect ratio of the Long-eared Owl’s wing gives rise to a superior lift coefficient and stalling performance and thus can be beneficial to improving the performance of the wind turbine blade. Also, the efficiency of the bionic blade in wind turbine blades tests increases by 12% or above (up to 44%) compared to that of the standard blade. The reason lies in the bigger pressure difference between the upper and lower surface which can provide stronger lift.

scholarly journals Aerodynamic Analysis on Wind Turbine Aerofoil

2018 ◽  
Vol 7 (3.27) ◽  
pp. 456
Author(s):  
Albi . ◽  
M Dev Anand ◽  
G M. Joselin Herbert
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Cfd Simulation ◽  
Turbine Blades ◽  
Wind Turbine Blade ◽  
Wind Turbine Blades ◽  
Ansys Fluent ◽  
Wind Speeds ◽  
Drag Forces ◽  
Lift And Drag

The aerofoils of wind turbine blades have crucial influence on aerodynamic efficiency of wind turbine. There are numerous amounts of research being performed on aerofoils of wind turbines. Initially, I have done a brief literature survey on wind turbine aerofoil. This project involves the selection of a suitable aerofoil section for the proposed wind turbine blade. A comprehensive study of the aerofoil behaviour is implemented using 2D modelling. NACA 4412 aerofoil profile is considered for analysis of wind turbine blade. Geometry of this aerofoil is created using GAMBIT and CFD analysis is carried out using ANSYS FLUENT. Lift and Drag forces along with the angle of attack are the important parameters in a wind turbine system. These parameters decide the efficiency of the wind turbine. The lift force and drag force acting on aerofoil were determined with various angles of attacks ranging from 0° to 12° and wind speeds. The coefficient of lift and drag values are calculated for 1×105 Reynolds number. The pressure distributions as well as coefficient of lift to coefficient of drag ratio of this aerofoil were visualized. The CFD simulation results show close agreement with those of the experiments, thus suggesting a reliable alternative to experimental method in determining drag and lift.

Research on Wind Turbine Blade Surface Damage Fault On-Line Monitoring and Diagnosis System

2013 ◽  
Author(s):  
Yongxin Feng ◽  
Tao Yang ◽  
Xiaowen Deng ◽  
Qingshui Gao ◽  
Chu Zhang ◽  
...  
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Wind Farm ◽  
Turbine Blades ◽  
Surface Damage ◽  
Wind Turbine Blade ◽  
Offshore Wind ◽  
Blade Surface ◽  
Diagnosis System ◽  
On Line

The basic fault types of wind turbine blades are introduced, a novel blade surface damage detection method based on machine vision is being suggested. The network of wind turbine blade surface damage fault on-line monitoring and fault diagnosis system has already been developed. The system architecture, software modules and functions are described, and given application example illustrates the usefulness and effectiveness of this system. The result shows that this system can monitor the surface damage failure of the blade in real time, and can effectively reduce the blade’s maintenance costs for wind farms, especially offshore wind farm.

Sign in / Sign up

Export Citation Format

Share Document