Engineering properties of composite materials containing waste ceramic dust from advanced hollow brick production as a partial replacement of Portland cement

2015 ◽  
Vol 40 (1) ◽  
pp. 17-34 ◽  
Author(s):  
Tereza Kulovaná ◽  
Eva Vejmelková ◽  
Jaroslav Pokorný ◽  
Jamal Akhter Siddique ◽  
Martin Keppert ◽  
...  
2021 ◽  
Vol 1021 ◽  
pp. 21-34
Author(s):  
Zahraa Alaa M.A. Ali Khan ◽  
Zena K. Abbas

Roller compacted concrete (RCC) is a special type of concrete with zero or even negative slump consistency. In this work, it had aimed to produce an RCC mix suitable for roads paving with minimum cost and better engineering properties so, different RCC mixes had prepared i.e. (M1, M2, M3, and M4) using specified percentages of micro natural silica sand powder (SSP) as partial replacement of (0%, 5%, 10%, and 20%) by weight of sulfate resistant Portland cement. Additionally, M-sand, crushed stone, filler, and water had been used. The results had obtained after 28 days of water curing. The control mix (M1) had satisfied the required f ‘c with accepted results for the other tests. M2 mix with SSP of 5% had achieved the highest results. The f ’c for sawed cubes of (10*10*10) cm had increased by 2.26% and 3.16% when tested in directions (ꓕ and //) to the direction of loading respectively. R results for sawed prisms of (38*10*10) cm had increased by 8.78% and 8.43% when tested on top and bottom faces respectively. The density had increased by 1.04% while the absorption and volume of permeable voids had decreased by 8.11% and 7.83% respectively. The UPV results had also increased by 2.44% and 0.81% for cubes and prisms respectively when compared to the control mix. M3 mix with SSP of 10% had also achieved satisfactory results when compared to the control mix.


2012 ◽  
Vol 174-177 ◽  
pp. 76-81 ◽  
Author(s):  
Ju Nan Shen ◽  
Zhao Xing Xie ◽  
David Griggs ◽  
Yao Zhong Shi

The focus of this study was to determine the feasibility of using kaolin, a very small particle clay, as partial replacement of fine aggregates in Portland cement concrete (PCC). Kaolin clay is a locally available (Macon, GA, USA) and inexpensive clay mineral. The product, KaMin 90©, used has an average particle size of 1.5 microns and has a low embodied energy. The slump, air void content and compressive strength were examined on samples of PCC with different % of Kaolin. This research indicated the maximum kaolin substitution of fine aggregate for workability. An optimal dosage range for PCC cylinder compressive strength was also defined and found to be 33% greater than the control group. It was also noted that Kaolin engenders a soft and cohesive concrete mix that prevents segregation. A brief cost analyses was performed and determined the economic feasibility of Kaolin PCC.


2017 ◽  
Vol 68 (10) ◽  
pp. 2367-2372 ◽  
Author(s):  
Ng Hooi Jun ◽  
Mirabela Georgiana Minciuna ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Tan Soo Jin ◽  
Andrei Victor Sandu ◽  
...  

Manufacturing of Portland cement consists of high volume of natural aggregates which depleted rapidly in today construction field. New substitutable material such as bottom ash replace and target for comparable properties with hydraulic or pozzolanic properties as Portland cement. This study investigates the replacement of different sizes of bottom ash into Portland cement by reducing the content of Portland cement and examined the mechanism between bottom ash (BA) and Portland cement. A cement composite developed by 10% replacement with 1, 7, 14, and 28 days of curing and exhibited excellent mechanical strength on day 28 (34.23 MPa) with 63 mm BA. The porous structure of BA results in lower density as the fineness particles size contains high specific surface area and consume high quantity of water. The morphology, mineralogical, and ternary phase analysis showed that pozzolanic reaction of bottom ash does not alter but complements and integrates the cement hydration process which facilitate effectively the potential of bottom ash to act as construction material.


2021 ◽  
Vol 289 ◽  
pp. 123106
Author(s):  
Paulo Araos Henríquez ◽  
Diego Aponte ◽  
Jordi Ibáñez-Insa ◽  
Marilda Barra Bizinotto

2012 ◽  
Vol 18 (S5) ◽  
pp. 75-76
Author(s):  
C. Costa ◽  
P. Marques ◽  
P. A. Carvalho

The most active phase of the fluid catalytic cracking (FCC) catalyst, used in oil refinery, is zeolite-Y which is an aluminosilicate with a high internal and external surface area responsible for its high reactivity. Waste FCC catalyst is potentially able to be reused in cement-based materials - as an additive - undergoing a pozzolanic reaction with calcium hydroxide (Ca(OH)2) formed during cement hydration. This reaction produces additional strength-providing reaction products i.e., calcium silicate hydrate (C-S-H) and hydrous calcium aluminates (C-A-H) which exact chemical formula and structure are still unknown. Partial replacement of cement by waste FCC catalyst has two key advantages: (1) lowering of cement production with the associated pollution reduction as this industry represents one of the largest sources of man-made CO2 emissions, and (2) improving the mechanical properties and durability of cement-based materials. Despite these advantages, there is a lack of fundamental knowledge on pozzolanic reaction mechanisms as well as spatial distribution of porosity and solid phases interactions at the microstructural level and consequently their relationship with macroscopical engineering properties of catalyst/cement blends.


2014 ◽  
Vol 1712 ◽  
Author(s):  
Seyoon Yoon ◽  
Isabel Galan ◽  
Kemal Celik ◽  
Fredrik P. Glasser ◽  
Mohammed S. Imbabi

ABSTRACTCalcium sulfoaluminate (CSA) cements are being developed using a novel processing method having as its objective lowering specific CO2 emissions by ∼50% relative to a Portland cement benchmark. We need to be able to measure the properties of the products. Porosity and permeability measurements help define the engineering properties but their quantification is influenced by the choice of experimental protocols. In the present study we used ordinary Portland cement (PC) paste as a benchmark and hydrated ye’elimite, which is a main component of CSA cements, to understand its pore structure. We report on the use of synchrotron-sourced radiation for µCT (Computerized Tomography) and 3D image re-construction of the internal micro-pore structure of PC and ye’elimite-gypsum pastes. As a comparison, porosity and permeability measurements were traditionally obtained using Mercury Intrusion Porosimetry (MIP). The Mori-Tanaka method and the polynomial statistical model were used to analyze the effects of different 3-D micro-pore structures on mechanical properties. The results show that e micro-pore structures differ considerably between PC and ye’elimite pastes and their bulk modulus is significantly affected by the shapes of their micro-pore structures.


2014 ◽  
Vol 1035 ◽  
pp. 77-82 ◽  
Author(s):  
Eva Vejmelková ◽  
Monika Čáchová ◽  
Dana Koňáková ◽  
Pavel Reiterman ◽  
Robert Černý

Waste materials are utilized with an increasing frequency in the building industry, during the last decades. The motivation is both environmental and economical. In this paper, waste ceramic powder produced at the grinding of hollow brick blocks used in precise-walling technologies, is applied as a partial replacement of siliceous aggregates of lime plasters. The designed plaster mixes are analyzed from the point of view of their basic physical, mechanical, hygric and thermal properties. The bulk density, matrix density, open porosity, compressive strength, bending strength, water vapor diffusion permeability, water vapor diffusion coefficient, water vapor diffusion resistance factor, thermal conductivity and specific heat capacity are the investigated parameters. A reference lime plaster is analyzed as well, for the sake of comparison. Experimental results show a remarkable enhancement of mechanical properties of the plasters with the increasing dosage of ceramic powder. Moreover, the thermal insulation properties are improved and the water vapor diffusion capability of the plasters with ceramic powder increases.


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