Influence of excess alumina on mullite synthesized from pyrophyllite by spark plasma sintering

Clay Minerals ◽  
2020 ◽  
Vol 55 (2) ◽  
pp. 166-171
Author(s):  
Rasidi Sule ◽  
Iakovos Sigalas

AbstractThe influence of excess Al2O3 on 3:2 mullite produced from α-Al2O3 and pyrophyllite powder was examined. A mixture consisting of 28 wt.% dehydroxylated pyrophyllite and 72 wt.% α-Al2O3 was milled in an attrition mill. The milled powders were sintered by spark plasma sintering (SPS) at 1600°C for 10, 20 and 30 min. Subsequently, the samples were heated at 1350°C for 2 h to determine the influence of the excess Al2O3 on the microstructure. No glassy phase was detected in the sample containing 72 wt.% Al2O3 and sintered at 1600°C for 20 min. The sample with 72 wt.% Al2O3 had greater hardness and fracture toughness compared to 3:2 mullite. The greatest hardness and fracture toughness of 12.43 GPa and 2.71 MPa m–0.5, respectively, were obtained in the sample containing 72 wt.% Al2O3 sintered at 1600°C for 20 min.

2020 ◽  
Vol 16 (4) ◽  
pp. 578-583
Author(s):  
Muhammad Asif Hussain ◽  
Adnan Maqbool ◽  
Abbas Saeed Hakeem ◽  
Fazal Ahmad Khalid ◽  
Muhammad Asif Rafiq ◽  
...  

Background: The development of new bioimplants with enhanced mechanical and biomedical properties have great impetus for researchers in the field of biomaterials. Metallic materials such as stainless steel 316L (SS316L), applied for bioimplants are compatible to the human osteoblast cells and bear good toughness. However, they suffer by corrosion and their elastic moduli are very high than the application where they need to be used. On the other hand, ceramics such as hydroxyapatite (HAP), is biocompatible as well as bioactive material and helps in bone grafting during the course of bone recovery, it has the inherent brittle nature and low fracture toughness. Therefore, to overcome these issues, a hybrid combination of HAP, SS316L and carbon nanotubes (CNTs) has been synthesized and characterized in the present investigation. Methods: CNTs were acid treated to functionalize their surface and cleaned prior their addition to the composites. The mixing of nano-hydroxyapatite (HAPn), SS316L and CNTs was carried out by nitrogen gas purging followed by the ball milling to insure the homogeneous mixing of the powders. In three compositions, monolithic HAPn, nanocomposites of CNTs reinforced HAPn, and hybrid nanocomposites of CNTs and SS316L reinforced HAPn has been fabricated by spark plasma sintering (SPS) technique. Results: SEM analysis of SPS samples showed enhanced sintering of HAP-CNT nanocomposites, which also showed significant sintering behavior when combined with SS316L. Good densification was achieved in the nanocomposites. No phase change was observed for HAP at relatively higher sintering temperatures (1100°C) of SPS and tricalcium phosphate phase was not detected by XRD analysis. This represents the characteristic advantage with enhanced sintering behavior by SPS technique. Fracture toughness was found to increase with the addition of CNTs and SS316L in HAPn, while hardness initially enhanced with the addition of nonreinforcement (CNTs) in HAPn and then decrease for HAPn-CNT-SS316L hybrid nanocomposites due to presence of SS316L. Conclusion: A homogeneous distribution of CNTs and SPS technique resulted in the improved mechanical properties for HAPn-CNT-SS316L hybrid nanocomposites than other composites and suggested their application as bioimplant materials.


2000 ◽  
Vol 643 ◽  
Author(s):  
E. Fleury ◽  
J.H. Lee ◽  
S.H. Kim ◽  
G.S. Song ◽  
J.S. Kim ◽  
...  

AbstractSpark plasma sintering method was applied to Al-Cu-Fe and Al-Si-Cu-Fe gas-atomized powders to prepare almost pore-free cylindrical specimens with icosahedral and 1/1 cubic approximant phases, respectively. This investigation has revealed that a high density could be obtained despite the short period and low temperature imposed during spark plasma sintering. In comparison to hot press technique, these conditions are favorable since they limit the formation of secondary phases and avoid exaggerated grain growth. The Vickers microhardness and fracture toughness of these two alloy systems were found to be larger than those obtained from cast and hot pressed samples, which could be attributed to a strong bonding between powder particles and the small-grained microstructure of the bulk SPS quasicrystalline specimens.


2005 ◽  
Vol 287 ◽  
pp. 335-339 ◽  
Author(s):  
Kyeong Sik Cho ◽  
Kwang Soon Lee

Rapid densification of the SiC-10, 20, 30, 40wt% TiC powder with Al, B and C additives was carried out by spark plasma sintering (SPS). In the present SPS process, the heating rate and applied pressure were kept at 100°C/min and at 40 MPa, while the sintering temperature varied from 1600-1800°C in an argon atmosphere. The full density of SiC-TiC composites was achieved at a temperature above 1800°C by spark plasma sintering. The 3C phase of SiC in the composites was transformed to 6H and 4H by increasing the process temperature and the TiC content. By tailoring the microstructure of the spark-plasma-sintered SiC-TiC composites, their toughness could be maintained without a notable reduction in strength. The strength of 720 MPa and the fracture toughness of 6.3 MPa·m1/2 were obtained in the SiC-40wt% TiC composite prepared at 1800°C for 20 min.


2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Qiaoyun Xie ◽  
Sylvanus N. Wosu

This study focuses on the fracture toughness of TaC and carbon nanotubes (CNTs) reinforced SiC ceramic matrix composites (CMCs), prepared by spark plasma sintering (SPS) technique. A high densification of 98.4% was achieved under the sintering parameter of 133°C/min, 1800°C, and 90 MPa pressure. Vickers indentation was employed to measure the indentation toughness on the polished surface of ceramic samples, SEM was applied to directly observe the crack propagation after indentation, and split Hopkinson pressure bar (SHPB) was developed to determine the dynamic fracture toughness within the ceramic samples subjected to an impact in a three-point bending configuration.


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