Synthesis of Bulk Quasicrystals by Spark Plasma Sintering

2000 ◽  
Vol 643 ◽  
Author(s):  
E. Fleury ◽  
J.H. Lee ◽  
S.H. Kim ◽  
G.S. Song ◽  
J.S. Kim ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Spark Plasma Sintering ◽  
Vickers Microhardness ◽  
Secondary Phases ◽  
Hot Press ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Powder Particles ◽  
Sintering Method

AbstractSpark plasma sintering method was applied to Al-Cu-Fe and Al-Si-Cu-Fe gas-atomized powders to prepare almost pore-free cylindrical specimens with icosahedral and 1/1 cubic approximant phases, respectively. This investigation has revealed that a high density could be obtained despite the short period and low temperature imposed during spark plasma sintering. In comparison to hot press technique, these conditions are favorable since they limit the formation of secondary phases and avoid exaggerated grain growth. The Vickers microhardness and fracture toughness of these two alloy systems were found to be larger than those obtained from cast and hot pressed samples, which could be attributed to a strong bonding between powder particles and the small-grained microstructure of the bulk SPS quasicrystalline specimens.

Fabrication Processes and Properties of Highly Pure MgAlON Materials

2007 ◽  
Vol 561-565 ◽  
pp. 543-546 ◽  
Author(s):  
Qing Huang ◽  
Yong Huang ◽  
Chang An Wang ◽  
Hou Xing Zhang
Keyword(s):  
Spark Plasma Sintering ◽  
Open Porosity ◽  
Single Phase ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Hot Press ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Hot Press Sintering

In this paper, the MgAlON ceramic was fabricated by Spark Plasma Sintering (SPS) and hot press sintering respectively. The results showed that highly pure and single-phase MgAlON could be fabricated at lower sintering temperature in a short period through SPS process, compared with the conventional Hot Press sintering (HP) process. The bending strength of MgAlON specimens prepared by SPS process was higher than 500MPa while bending strength of HP specimens was much lower. The open porosity was almost eliminated in SPS MgAlON specimens. Spark Plasma Sintered MgAlON had a single phase of MgAlON while Hot Press Sintered MgAlON had major MgAlON and minor AlN and Al2O3.

scholarly journals Influence of Ti3C2Tx MXene and Surface-Modified Ti3C2Tx MXene Addition on Microstructure and Mechanical Properties of Silicon Carbide Composites Sintered via Spark Plasma Sintering Method

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3558
Author(s):  
Mateusz Petrus ◽  
Jarosław Woźniak ◽  
Tomasz Cygan ◽  
Artur Lachowski ◽  
Dorota Moszczyńska ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Silicon Carbide ◽  
Spark Plasma Sintering ◽  
Reference Sample ◽  
Plasma Sintering ◽  
New Findings ◽  
Spark Plasma ◽  
Surface Modified ◽  
Sintering Method

This article presents new findings related to the problem of the introduction of MXene phases into the silicon carbide matrix. The addition of MXene phases, as shown by the latest research, can significantly improve the mechanical properties of silicon carbide, including fracture toughness. Low fracture toughness is one of the main disadvantages that significantly limit its use. As a part of the experiment, two series of composites were produced with the addition of 2D-Ti3C2Tx MXene and 2D-Ti3C2Tx surface-modified MXene with the use of the sol-gel method with a mixture of Y2O3/Al2O3 oxides. The composites were obtained with the powder metallurgy technique and sintered with the Spark Plasma Sintering method at 1900 °C. The effect adding MXene phases had on the mechanical properties and microstructure of the produced sinters was investigated. Moreover, the influence of the performed surface modification on changes in the properties of the produced composites was determined. The analysis of the obtained results showed that during sintering, the MXene phases oxidize with the formation of carbon flakes playing the role of reinforcement. The influence of the Y2O3/Al2O3 layer on the structure of carbon flakes and the higher quality of the interface was also demonstrated. This was reflected in the higher mechanical properties of composites with the addition of modified Ti3C2Tx. Composites with 1 wt.% addition of Ti3C2Tx M are characterized with a fracture toughness of 5 MPa × m0.5, which is over 50% higher than in the case of the reference sample and over 15% higher than for the composite with 2.5 wt.% addition of Ti3C2Tx, which showed the highest fracture toughness in this series.

Investigation on the fabrication of dicing blades with different sintering methods for machining hard-brittle material wafers

2018 ◽  
Vol 233 (7) ◽  
pp. 1781-1793 ◽  
Author(s):  
Zewei Yuan ◽  
Kai Cheng ◽  
Yiheng Zhang ◽  
Jintao Hu ◽  
Peng Zheng
Keyword(s):  
Spark Plasma Sintering ◽  
Sintering Process ◽  
Hot Press ◽  
Vacuum Sintering ◽  
Innovative Design ◽  
Plasma Sintering ◽  
Chip Size ◽  
Spark Plasma ◽  
Hot Press Sintering ◽  
Sintering Method

Hard-brittle materials applied in various micro-electromechanical systems should be sliced into miniature and microparts often with complex microstructures. However, it is difficult for bladed dicing to machine those materials without damage because of their hard and brittle properties. This article presents innovative design and fabrication of dicing blades and the associated dicing process optimization, particularly by focusing on the blade wheel fabrication through sintering methods including traditional hot press sintering, vacuum sintering and spark plasma sintering. Four key parameters, namely, the radial wear of the dicing blade, the current of relay, the number of chips larger than 50 μm and the largest chip size, are employed to assess the cutting performance of dicing blades fabricated. The analysis and experimental results indicate that the spark plasma sintering method achieves the lowest number of chips and the smallest chip size due to its rapid spark between metal particles during the sintering process. The spark plasma sintering method can also produce a granular microstructure with sufficient porosities, which results in uniform bonding strength of diamond abrasive grits within the dicing blade. For the dicing process parameters, the back cutting depth has the most obvious influence on the dicing blade tool life, cutting current and slicing damages, while the feed rate is ranked the next. The least influencing parameter is the dicing spindle rotational speed.

Spark Plasma Sintering of Hybrid Nanocomposites of Hydroxyapatite Reinforced with CNTs and SS316L for Biomedical Applications

2020 ◽  
Vol 16 (4) ◽  
pp. 578-583
Author(s):  
Muhammad Asif Hussain ◽  
Adnan Maqbool ◽  
Abbas Saeed Hakeem ◽  
Fazal Ahmad Khalid ◽  
Muhammad Asif Rafiq ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Spark Plasma Sintering ◽  
Xrd Analysis ◽  
Sem Analysis ◽  
Hybrid Nanocomposites ◽  
Homogeneous Distribution ◽  
Sintering Behavior ◽  
Stainless Steel 316L ◽  
Plasma Sintering ◽  
Spark Plasma

Background: The development of new bioimplants with enhanced mechanical and biomedical properties have great impetus for researchers in the field of biomaterials. Metallic materials such as stainless steel 316L (SS316L), applied for bioimplants are compatible to the human osteoblast cells and bear good toughness. However, they suffer by corrosion and their elastic moduli are very high than the application where they need to be used. On the other hand, ceramics such as hydroxyapatite (HAP), is biocompatible as well as bioactive material and helps in bone grafting during the course of bone recovery, it has the inherent brittle nature and low fracture toughness. Therefore, to overcome these issues, a hybrid combination of HAP, SS316L and carbon nanotubes (CNTs) has been synthesized and characterized in the present investigation. Methods: CNTs were acid treated to functionalize their surface and cleaned prior their addition to the composites. The mixing of nano-hydroxyapatite (HAPn), SS316L and CNTs was carried out by nitrogen gas purging followed by the ball milling to insure the homogeneous mixing of the powders. In three compositions, monolithic HAPn, nanocomposites of CNTs reinforced HAPn, and hybrid nanocomposites of CNTs and SS316L reinforced HAPn has been fabricated by spark plasma sintering (SPS) technique. Results: SEM analysis of SPS samples showed enhanced sintering of HAP-CNT nanocomposites, which also showed significant sintering behavior when combined with SS316L. Good densification was achieved in the nanocomposites. No phase change was observed for HAP at relatively higher sintering temperatures (1100°C) of SPS and tricalcium phosphate phase was not detected by XRD analysis. This represents the characteristic advantage with enhanced sintering behavior by SPS technique. Fracture toughness was found to increase with the addition of CNTs and SS316L in HAPn, while hardness initially enhanced with the addition of nonreinforcement (CNTs) in HAPn and then decrease for HAPn-CNT-SS316L hybrid nanocomposites due to presence of SS316L. Conclusion: A homogeneous distribution of CNTs and SPS technique resulted in the improved mechanical properties for HAPn-CNT-SS316L hybrid nanocomposites than other composites and suggested their application as bioimplant materials.

Formation of a unique glass by spark plasma sintering of a zeolite

2009 ◽  
Vol 24 (10) ◽  
pp. 3241-3245 ◽  
Author(s):  
Lianjun Wang ◽  
Wan Jiang ◽  
Lidong Chen ◽  
Zhijian Shen
Keyword(s):  
Spark Plasma Sintering ◽  
Glass Sample ◽  
Room Temperature ◽  
Vickers Microhardness ◽  
Simple Approach ◽  
Electron Microscopic ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Transmission Electron Microscopic ◽  
Spark Plasma

A simple approach, order–disorder transition (ODT), has been developed to synthesize a novel glass using ZSM-5 as starting materials. In this process, the ZSM-5 powders were pressed uniaxially in a graphite die and rapidly sintered using spark plasma sintering (SPS). High-resolution transmission electron microscopic images revealed that a few crystalline zeolite fragments were still preserved locally inside the SPS consolidated sample. Vickers microhardness and fracture toughness of this as-prepared transparent glass sample at room temperature reaches 7.3 ± 0.2 GPa and 2.0 ± 0.3MPa·m1/2, respectively. It is very interesting that these novel bulk transparent glasses exhibit ultraviolet photoluminescence (PL) properties at about ∼360 nm.

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