scholarly journals HAZ Characterization and Mechanical Properties of QP980-DP980 Laser Welded Joints

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Junliang Xue ◽  
Peng Peng ◽  
Wei Guo ◽  
Mingsheng Xia ◽  
Caiwang Tan ◽  
...  
Keyword(s):  
Grain Boundaries ◽  
Welded Joints ◽  
Weld Zone ◽  
Fiber Laser Welding ◽  
Punch Force ◽  
Dislocation Interaction ◽  
Dissimilar Steel ◽  
Tensile Process ◽  
Steel Joints ◽  
Softened Zone

AbstractThe QP980-DP980 dissimilar steel joints were fabricated by fiber laser welding. The weld zone (WZ) was fully martensitic structure, and heat-affected zone (HAZ) contained newly-formed martensite and partially tempered martensite (TM) in both steels. The super-critical HAZ of the QP980 side had higher microhardness (~ 549.5 Hv) than that of the WZ due to the finer martensite. A softened zone was present in HAZ of QP980 and DP980, the dropped microhardness of softened zone of the QP980 and DP980 was Δ 21.8 Hv and Δ 40.9 Hv, respectively. Dislocation walls and slip bands were likely formed at the grain boundaries with the increase of strain, leading to the formation of low angle grain boundaries (LAGBs). Dislocation accumulation more easily occurred in the LAGBs than that of the HAGBs, which led to significant dislocation interaction and formation of cracks. The electron back-scattered diffraction (EBSD) results showed the fraction of LAGBs in sub-critical HAZ of DP980 side was the highest under different deformation conditions during tensile testing, resulting in the failure of joints located at the sub-critical HAZ of DP980 side. The QP980-DP980 dissimilar steel joints presented higher elongation (~ 11.21%) and ultimate tensile strength (~ 1011.53 MPa) than that of DP980-DP980 similar steel joints, because during the tensile process of the QP980-DP980 dissimilar steel joint (~ 8.2% and 991.38 MPa), the strain concentration firstly occurred on the excellent QP980 BM. Moreover, Erichsen cupping tests showed that the dissimilar welded joints had the lowest Erichsen value (~ 5.92 mm) and the peak punch force (~ 28.4 kN) due to the presence of large amount of brittle martensite in WZ and inhomogeneous deformation.

Investigation into the weld zone of friction welded C45/HS6-5-2 dissimilar steel joints

1996 ◽  
Vol 15 (4) ◽  
pp. 360-362 ◽  
Author(s):  
M. Yilmaz ◽  
E. Kaluc ◽  
K. T�lbentci ◽  
S. Karag�z
Keyword(s):  
Weld Zone ◽  
Dissimilar Steel ◽  
Steel Joints

scholarly journals Improving the Properties of Laser-Welded Al–Zn–Mg–Cu Alloy Joints by Aging and Double-Sided Ultrasonic Impact Compound Treatment

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2742
Author(s):  
Furong Chen ◽  
Chenghao Liu
Keyword(s):  
Plastic Deformation ◽  
Tensile Strength ◽  
Tensile Properties ◽  
Welded Joints ◽  
Welded Joint ◽  
Weld Zone ◽  
Aging Treatment ◽  
Residual Tensile Stress ◽  
Impact Surface ◽  
Deformation Layer

To improve the loose structure and serious porosity of (Al–Zn–Mg–Cu) 7075 aluminum alloy laser-welded joints, aging treatment, double-sided ultrasonic impact treatment (DSUIT), and a combination of aging and DSUIT (A–DSUIT) were used to treat joints. In this experiment, the mechanism of A–DSUIT on the microstructure and properties of welded joints was analyzed. The microstructure of the welded joints was observed using optical microscopy, scanning electron microscopy, and electron backscatter diffraction (EBSD). The hardness and tensile properties of the welded components under the different processes were examined via Vickers hardness test and a universal tensile testing machine. The results showed that, after the aging treatment, the dendritic structure of the welded joints transformed into an equiaxed crystal structure. Moreover, the residual tensile stress generated in the welding process was weakened, and the hardness and tensile strength were significantly improved. After DSUIT, a plastic deformation layer of a certain thickness was generated from the surface downward, and the residual compressive stress was introduced to a certain depth of the joint. However, the weld zone unaffected by DSUIT still exhibited residual tensile stress. The inner microhardness of the joint surface improved; the impact surface hardness was the largest and gradually decreased inward to the weld zone base metal hardness, with a small improvement in the tensile strength. Compared with the single treatment process, the microstructural and mechanical properties of the welded joint after A–DSUIT were comprehensively improved. The microhardness and tensile strength of the welded joint reached 200 HV and 615 MPa, respectively, for an increase of 45.8% and 61.8%, respectively. Observation of the fractures of the tensile specimens under the different treatment processes showed that the fractures before the aging treatment were mainly ductile fractures while those after were mainly brittle fractures. After DSUIT of the welded joints, a clear and dense plastic deformation layer was observed in the fracture of the tensile specimens and effectively improved the tensile properties of the welded joints. Under the EBSD characterization, the larger the residual compressive stress near the ultrasonic impact surface, the smaller the grain diameter and misorientation angle, and the lower the texture strength. Finally, after A–DSUIT, the hardness and tensile properties improved the most.

scholarly journals Effect of weld metal composition on impact toughness properties of shielded metal arc welded ultra-high hard armor steel joints

2020 ◽  
Vol 29 (1) ◽  
pp. 186-194
Author(s):  
V. Balaguru ◽  
Visvalingam Balasubramanian ◽  
P. Sivakumar
Keyword(s):  
Impact Toughness ◽  
Weld Metal ◽  
Welded Joints ◽  
Weight Ratio ◽  
High Hardness ◽  
High Strength ◽  
Solidification Mode ◽  
Austenitic Phase ◽  
Ferrite Number ◽  
Steel Joints

AbstractNowadays, ultra-high hard armor (UHA) steels are employed in armor tracked vehicle (ATV) construction because of their high hardness, high strength to weight ratio, and excellent toughness. UHA steels are usually welded using austenitic stainless steel (ASS) welding consumables, to avoid hydrogen-induced cracking (HIC). The use of ASS consumables to weld the above steel was the only available remedy because of higher solubility of hydrogen in the austenitic phase. In this investigation, an attempt was made to investigate the effect of ASS consumables (with different Creq/Nieq ratio) on solidification mode, impact toughness and microstructural characteristics of shielded metal arc (SMA) welded UHA steel joints. The welded joints were characterised based on impact toughness properties, hardness, and microstructural features. As the ferrite number increases with an increase in Creq/Nieq ratio result in different solidification mode (A, FA, F). It is also found that ferrite number of weld metal has appreciable influence on impact toughness and has inversely proportional relationship with impact toughness of the welded joints.

Influence of Stress Concentration on Fatigue Property of Welded Joints of 5083 Aluminum Alloy

2013 ◽  
Vol 456 ◽  
pp. 451-455
Author(s):  
Jun Yang ◽  
Bo Li ◽  
Qiang Jia ◽  
Yuan Xing Li ◽  
Ming Yue Zhang ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Aluminum Alloy ◽  
Fatigue Strength ◽  
Stress Concentration ◽  
Welded Joints ◽  
Weld Zone ◽  
Fatigue Property ◽  
Concentration Coefficient ◽  
5083 Aluminum Alloy ◽  
Stress Concentration Coefficient

Fatigue test of the welded joint of 5083 aluminum alloy with smooth and height of specimen and the weld zone than the high test measurement and theoretical stress concentration coefficient calculation, the weld reinforcement effect of stress concentration on the fatigue performance of welded joints. The results show that: Smooth tensile strength of specimens for 264MPa, fatigue strength is 95MPa, the tensile strength of the 36%. Higher tensile strength of specimens for 320MPa, fatigue strength is 70MPa, the tensile strength of the 22%. Higher specimen stress concentration coefficient is 1.64, the stress concentration to the weld toe becomes fatigue initiation source, and reduces the fatigue strength and the fatigue life of welded joints.

Hydride Precipitation in the Hydrogenated 0.12 wt.%H Weld Zone of Ti-0.3Mo-0.8Ni Alloy Argon-Arc-Welded Joints

JOM ◽  
2018 ◽  
Vol 70 (9) ◽  
pp. 1902-1907 ◽  
Author(s):  
Q. M. Liu ◽  
Z. H. Zhang ◽  
H. Y. Yang ◽  
S. F. Liu
Keyword(s):  
Welded Joints ◽  
Weld Zone ◽  
Hydride Precipitation

scholarly journals Molecular Dynamics Study on the Impact of Cu Clusters at the BCC-Fe Grain Boundary on the Tensile Properties of Crystal

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1533
Author(s):  
Haichao Zhang ◽  
Xufeng Wang ◽  
Huirong Li ◽  
Changqing Li ◽  
Yungang Li
Keyword(s):  
Molecular Dynamics ◽  
Plastic Deformation ◽  
Grain Boundary ◽  
Grain Boundaries ◽  
Tensile Properties ◽  
Structural Phase ◽  
Structural Phase Transformation ◽  
Tensile Process ◽  
Deformation Ability ◽  
The Impact

The molecular dynamics (MD) method was used to simulate and calculate the segregation energy and cohesive energy of Cu atoms at the Σ3{111}(110) and Σ3{112}(110) grain boundaries, and the tensile properties of the BCC-Fe crystal, with the grain boundaries containing coherent Cu clusters of different sizes (a diameter of 10 Å, 15 Å and 20 Å). The results showed that Cu atoms will spontaneously segregate towards the grain boundaries and tend to exist in the form of large-sized, low-density Cu clusters at the grain boundaries. When Cu cluster exists at the Σ3{111}(110) grain boundary, the increase in the size of the Cu cluster leads to an increase in the probability of vacancy formation inside the Cu cluster during the tensile process, weakening the breaking strength of the crystal. When the Cu cluster exists at the Σ3{112}(110) grain boundary, the Cu cluster with a diameter of 10 Å will reduce the strain hardening strength of the crystal, but the plastic deformation ability of the crystal will not be affected, and the existence of Cu clusters with a diameter of 15 Å and 20 Å will suppress the structural phase transformation of the crystal, and significantly decrease the plastic deformation ability of the crystal, thereby resulting in embrittlement of the crystal.

scholarly journals Numerical Simulations of the Hall–Petch Relationship in Aluminium Using Gradient-Enhanced Plasticity Model

2019 ◽  
Vol 2019 ◽  
pp. 1-9 ◽  
Author(s):  
Yooseob Song ◽  
Jaeheum Yeon ◽  
Byoungjoon Na
Keyword(s):  
Grain Boundaries ◽  
Thermal Activation ◽  
Energetic Material ◽  
Gradient Plasticity ◽  
Dislocation Interaction ◽  
Petch Relation ◽  
Scale Parameters ◽  
Dimensional Finite Element ◽  
Material Length Scale ◽  
Material Length

The Hall-Petch relation in aluminium is discussed based on the strain gradient plasticity framework. The thermodynamically consistent gradient-enhanced flow rules for bulk and grain boundaries are developed using the concepts of thermal activation energy and dislocation interaction mechanisms. It is assumed that the thermodynamic microstresses for bulk and grain boundaries have dissipative and energetic contributions, and in turn, both dissipative and energetic material length scale parameters are existent. Accordingly, two-dimensional finite element simulations are performed to analyse characteristics of the Hall–Petch strengthening and the Hall–Petch constants. The proposed flow rules for the grain boundary are validated using the existing experimental data from literatures. An excellent agreement between the numerical results and the experimental measurements is obtained in the Hall–Petch plot. In addition, it is observed that the Hall–Petch constants do not remain unchanged but vary depending on the strain level.

scholarly journals Effect of the t8/5 Cooling Time on the Properties of S960MC Steel in the HAZ of Welded Joints Evaluated by Thermal Physical Simulation

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 229 ◽  
Author(s):  
Miloš Mičian ◽  
Daniel Harmaniak ◽  
František Nový ◽  
Jerzy Winczek ◽  
Jaromír Moravec ◽  
...  
Keyword(s):  
Cooling Rate ◽  
Welded Joints ◽  
Physical Simulation ◽  
Weld Zone ◽  
Cooling Time ◽  
Temperature Cycle ◽  
Welding Parameters ◽  
Hardness Profile ◽  
Specimen Thickness ◽  
Soft Zone

The heat input into the material during welding significantly affects the properties of high-strength steels in the near-weld zone. A zone of hardness decrease forms, which is called the soft zone. The width of the soft zone also depends on the cooling time t8/5. An investigation of the influence of welding parameters on the resulting properties of welded joints can be performed by thermal physical simulation. In this study, the effect of the cooling rate on the mechanical properties of the heat-affected zone of the steel S960MC with a thickness of 3 mm was investigated. Thermal physical simulation was performed on a Gleeble 3500. Three levels of cooling time were used, which were determined from the reference temperature cycle obtained by metal active gas welding (MAG). A tensile test, hardness measurement, impact test with fracture surface evaluation, and microstructural evaluation were performed to investigate the modified specimen thickness. The shortest time t8/5 = 7 s did not provide tensile and yield strength at the minimum required value. The absorbed energy after recalculation to the standard sample size of 10 × 10 mm was above the 27 J limit at −40 °C. The hardness profile also depended on the cooling rate and always had a softening zone.

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