Parametric Design and Manufacturing of Hand Tools—A Case Study

2005 ◽  
pp. 107-118
Keyword(s):  
Parametric Design ◽  
Hand Tools ◽  
Design And Manufacturing

Perancangan dan Pembuatan Alat Bantu Meja Putar untuk Mesin Cnc 4 Axis

2016 ◽  
Vol 10 (2) ◽  
pp. 162-171
Author(s):  
Hafid Hafid ◽  
Tatang Sutisna
Keyword(s):  
Processing Time ◽  
Rotary Table ◽  
Engineering Process ◽  
Cnc Machine ◽  
Economical Analysis ◽  
Machining Center ◽  
Design And Manufacturing ◽  
The Cost ◽  
Productivity And Competitiveness

The design and manufacturing of the rotary table with the specification Ø 170 mm (6 inches) for CNC machine 4 axis has been done. The objective of manufacturing a rotary table is to increase the efficiency of CNC machine Hardford 4 axis to be above 80% in line machining center CV. IM’s workshop. The engineering methods was taken, consist of: working preparation, manufacturing of working drawing, engineering process, the manufacturing and testing. The prototype has been tested and operated, the resulting of increasing productivity of which were as follows: the process of assembling was increased to be 3 time ( before 1 time) and processing time for a specific case reduced from 5 hours to 3 hours, number of operators for the case of assembling the rotary reduced to 1 person (before 4 persons), safety and security become to be better. The results show increased efficiency of CNC machine Hardford, from under 50% to be above 80%. Based on the economical analysis obtained by the cost of good sold (C.G.S) of the rotary table is IDR 34.060.000. The results presented in this paper is expected to be case study for developing a business of the metal and engineering SMEs domestic to the effort of improving efficiency, quality, productivity and competitiveness in global market.ABSTRAKPerancangan dan pembuatan alat bantu meja putar (rotary table) dengan spesifikasi teknis Ø 170 mm (6 inci) untuk mesin CNC 4 axis telah dilakukan. Tujuan pembuatan rotary table adalah untuk meningkatkan efisiensi mesin CNC Hardford 4 axis di atas 80% pada line machining center Bengkel CV. IM. Metode rancang bangun yang dilakukan, meliputi: persiapan kerja, pembuatan gambar kerja, proses engineering, pembuatan dan uji coba. Prototip tersebut telah diuji coba dan dioperasikan dengan hasil peningkatan produktivitas sebagai berikut: proses pengerjaan bongkar pasang meningkat menjadi 3 kali (sebelumnya 1 kali) dan waktu pengerjaan untuk kasus tertentu berkurang dari 5 jam menjadi 3 jam, jumlah operator untuk kasus bongkar pasang rotary berkurang menjadi 1 orang (sebelumnya 4 orang), keselamatan kerja dan keamanan menjadi lebih baik. Hasil peningkatan berupa efisiensi mesin CNC Hardford 4 axis dari sebelumnya di bawah 50% menjadi di atas 80%. Berdasarkan hasil perhitungan analisis ekonomi diperoleh harga pokok produksi (HPP) alat bantu meja putar adalah sebesar Rp. 34.060.000. Bahasan ini diharapkan menjadi contoh kasus bagi pengembangan usaha IKM logam dan mesin dalam negeri untuk meningkatkan efisiensi, mutu, produktivitas dan keunggulan daya saing di pasar global.Kata kunci: alat bantu meja putar, mesin CNC, harga pokok produksi

scholarly journals Construction of All-Wood Trusses with Plywood Nodes and Wooden Pegs: A Strategy towards Resource-Efficient Timber Construction

2021 ◽  
Vol 11 (6) ◽  
pp. 2568
Author(s):  
Benjamin Kromoser ◽  
Matthias Braun ◽  
Maximilian Ortner
Keyword(s):  
Environmental Impact ◽  
Parametric Design ◽  
Gusset Plates ◽  
Research Areas ◽  
Timber Construction ◽  
First Results ◽  
Building Components ◽  
Numerical Optimisation ◽  
Special Case

Timber truss systems are very efficient load-bearing structures. They allow for great freedom in design and are characterised by high material use in combination with a low environmental impact. Unfortunately, the extensive effort in design and production have made the manufacturing and application of these structures, in this day and age, a rarity. In addition, the currently mainly used steel gusset plates adversely affect the costs and environmental impact of the trusses. The authors’ goals are to optimise the design of timber trusses and to solely use wood for all building components. The two research areas, (1) optimisation of the truss geometry and (2) optimisation of the joints by using solely wood–wood connections, are addressed in this paper. The numerical optimisation strategy is based on a parametric design of the truss and the use of a genetic solver for the optimisation regarding minimal material consumption. Furthermore, first results of the tensile and compression behaviour of the chosen wood–wood connections are presented. The basic idea for the joints is to use a plywood plate as a connector, which is inserted into the truss members and fixed with wooden pegs. The housing of the new robot laboratory located at BOKU Vienna is considered a special case study for the research and serves as an accompanying example for the application of the research within the present paper.

Product Analysis and Variants Derivation Based on a Semantically Annotated Product Family Ontology

2009 ◽  
Author(s):  
Soon Chong Johnson Lim ◽  
Ying Liu ◽  
Wing Bun Lee
Keyword(s):  
Semantic Annotation ◽  
Product Family ◽  
Relevant Information ◽  
Product Analysis ◽  
Laptop Computer ◽  
Family Analysis ◽  
Design And Manufacturing ◽  
Commonality Analysis ◽  
Current Representation

In literature, there are a number of indexes suggested that serve as the indicator of commonality among product components, modules and variants. However, as these elements are increasingly interconnected with aspects other than the component view, the existing commonality metrics are unable to effectively model these aspects due to their limitation in capturing relevant information for analysis. Therefore, there exists a need to consider multiple design and manufacturing aspects in commonality metrics so that a comprehensive view of the commonality among product variants can be presented. In the current representation schemes proposed for product family modeling, ontology is one of the most promising ones to model the complex semantic relations among various elements in a product family. Nevertheless, the research and application of ontology in the analysis of a product family has so far received little attention. In this paper, we proposed a framework to generate a semantically annotated multi-facet product family ontology. Using a case study of a laptop computer family, we suggest and demonstrate a new commonality analysis approach based on the semantically annotated multi-facet laptop product family ontology. Together with a new method of deriving product variants based on the aforementioned ontology, our approach illustrates the merits of using semantic annotation in assisting ontology based product family analysis.

scholarly journals Improving the Downwind Sail Design Process by Means of a Novel FSI Approach

2021 ◽  
Vol 9 (6) ◽  
pp. 624
Author(s):  
Antonino Cirello ◽  
Tommaso Ingrassia ◽  
Antonio Mancuso ◽  
Vincenzo Nigrelli ◽  
Davide Tumino
Keyword(s):  
Numerical Methods ◽  
Low Cost ◽  
The Novel ◽  
The Real ◽  
Weakly Coupled ◽  
Design And Manufacturing ◽  
Sailing Yacht ◽  
Computational Resources ◽  
Effective Use

The process of designing a sail can be a challenging task because of the difficulties in predicting the real aerodynamic performance. This is especially true in the case of downwind sails, where the evaluation of the real shapes and aerodynamic forces can be very complex because of turbulent and detached flows and the high-deformable behavior of structures. Of course, numerical methods are very useful and reliable tools to investigate sail performances, and their use, also as a result of the exponential growth of computational resources at a very low cost, is spreading more and more, even in not highly competitive fields. This paper presents a new methodology to support sail designers in evaluating and optimizing downwind sail performance and manufacturing. A new weakly coupled fluid–structure interaction (FSI) procedure has been developed to study downwind sails. The proposed method is parametric and automated and allows for investigating multiple kinds of sails under different sailing conditions. The study of a gennaker of a small sailing yacht is presented as a case study. Based on the numerical results obtained, an analytical formulation for calculating the sail corner loads has been also proposed. The novel proposed methodology could represent a promising approach to allow for the widespread and effective use of numerical methods in the design and manufacturing of yacht sails.

scholarly journals An Ergonomic Customized-Tool Handle Design for Precision Tools using Additive Manufacturing: A Case Study

2018 ◽  
Vol 8 (7) ◽  
pp. 1200 ◽  
Author(s):  
Alfonso González ◽  
David Salgado ◽  
Lorenzo García Moruno ◽  
Alonso Sánchez Ríos
Keyword(s):  
Additive Manufacturing ◽  
Efficient Method ◽  
Potential Application ◽  
Parametric Design ◽  
Parametric Model ◽  
Hand Size ◽  
Custom Design ◽  
Laparoscopic Grasper ◽  
Design And Manufacture

A study was carried out with 135 surgeons to obtain a surgical laparoscopic grasper handle design that adapts to the size of each surgeon’s hand, in a functionally appropriate way, and has the sufficient ergonomics to avoid generating the problems detected nowadays. The main conclusion of the work is the practical 3D parametric design obtained for a laparoscopic surgical graspers handle that is scalable to fit each particular surgeon's hand size. In addition, it has been possible to determine that the anthropometric measure of the surgeon's hand defined as Palm Length Measured (PLM) allows the design of the 3D parametric model of the surgical handle to be conveniently scaled. The results show that both additive manufacturing and the application of ergonomics criterion provide an efficient method for the custom design and manufacture of this type of specialised tool, with potential application in other sectors.

Parametric Design of Spiral Bevel Gear Based on Pro/E

2012 ◽  
Vol 490-495 ◽  
pp. 2454-2458
Author(s):  
Wei Wang ◽  
Wei Liu ◽  
Yan Chi ◽  
Xiao Mei Cui
Keyword(s):  
3D Model ◽  
Parametric Design ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Design And Manufacturing ◽  
Basic Parameters ◽  
Base Circle ◽  
Spiral Bevel ◽  
Cutter Head ◽  
The Relationship

Considering the influence of the cutter head plane on manufacturing of spiral bevel gear, the method of 3D model for spiral bevel gear is built based on Program Pro/E. The relationship between the geometric parameters (such as addendum circle, dedendum circle and base circle) and the basic parameters (such as modulus and the number of teeth) of spiral bevel gear is established by using the inner program. The parametric solid model of spiral bevel gear can be obtained automatically by rotation, sweep, blend, and pattern after inputting the basic parameters. This method is significant to improve the accuracy of design and manufacturing of spiral bevel gear.

HOME: House Of Modular Enhancement—a Tool for Modular Product Redesign

2002 ◽  
Vol 10 (2) ◽  
pp. 153-164 ◽  
Author(s):  
J. C. Sand ◽  
P. Gu ◽  
G. Watson
Keyword(s):  
Lead Time ◽  
Modular Design ◽  
Design Method ◽  
Product Architecture ◽  
Functional Requirements ◽  
Overall Design ◽  
System A ◽  
Modular Product ◽  
Design And Manufacturing

Product modularization aims to improve the overall design, manufacturing, operational, and post-retirement characteristics of products by designing or redesigning the product architectures. A successful modular product can assist the reconfiguration of products, while reducing the lead-time of design and manufacturing and improving the ability for upgrading, maintenance, customization and recycling. This paper presents a new modular design method called the House Of Modular Enhancement (HOME) for product redesign. Information from various aspects of the product design, including functional requirements, product architecture and life cycle requirements, is incorporated in the method to help ensure that a modularized product would achieve the objectives. The HOME method has been implemented in a software system. A case study will be presented to illustrate the HOME method and the software.

Knowledge-Based Parametric Modeling for Nozzles

1993 ◽  
Author(s):  
Mukui Saxena ◽  
Rohinton K. Irani
Keyword(s):  
Parametric Design ◽  
Object Oriented ◽  
Parametric Modeling ◽  
Knowledge Based ◽  
Unique System ◽  
Utility System ◽  
Design Cycle ◽  
Design And Manufacturing ◽  
Mesh Generators ◽  
Product Definition

Abstract This paper describes a new, and unique, system for design and analysis of a family of parts with a specific focus on gas turbine nozzles. The system, built on the tenets of knowledge-based engineering (KBE) within an object-oriented framework, supports the notion of scalable products that can be resized through reparametrization. The KBE system for the parametric design of nozzles has been integrated with a Topology and Geometry Utility System (TAGUS) and geometry-based mesh generators (QUADTREE and EXTREME) to develop a turnkey system. The resulting system is shown to help reduce the design cycle time and to increase engineering productivity by representing design and manufacturing information as part of the complete product definition.

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