User-responsive interface generation for manufacturing systems: A theoretical basis

Author(s):  
A A West ◽  
B A Bowen ◽  
R P Monfared ◽  
A Hodgson

Computer integrated manufacturing (CIM) systems with a significant level of human-computer interaction are often inefficient. This is particularly problematical for those users who have to interact with multiple subsystem interfaces. These difficulties can be traced back to the fact that representation of the user in existing manufacturing models and systems is inadequate. An approach that increases user representation to improve CIM interface design is proposed, in which stereotype-based user and task models are used to specify a common user interface for each individual system user. An overview of the architecture is followed by discussion of an application domain (statistical process control) in which a demonstrator based on the architecture has been tested.

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 537
Author(s):  
Alain Gil Del Val ◽  
Fernando Veiga ◽  
Mariluz Penalva ◽  
Miguel Arizmendi

Automotive, railway and aerospace sectors require a high level of quality on the thread profiles in their manufacturing systems knowing that the tapping process is a complex manufacturing process and the last operation in a manufacturing cell. Therefore, a multivariate statistical process control chart, for each tap, is presented based on the principal components of the torque signal directly measured from spindle motor drive to diagnosis the thread profile quality. This on-line multivariate control chart has implemented an alarm to avoid defected screw threads (oversized). Therefore, it could work automatically without any operator intervention assessing the thread quality and the safety is guaranteed during the tapping process.


2008 ◽  
Vol 3 (1) ◽  
pp. 40-70 ◽  
Author(s):  
G. Anand ◽  
Rambabu Kodali

PurposeIn recent years, many manufacturing companies are attempting to implement lean manufacturing systems (LMS) as an effective manufacturing strategy to survive in a highly competitive market. Such a process of selecting a suitable manufacturing system is highly complex and strategic in nature. The paper aims to how companies make a strategic decision of selecting LMS as part of their manufacturing strategy, and on what basis such strategic decisions are made by the managers.Design/methodology/approachA case study of a small‐ and medium‐sized enterprise is presented, in which the managers are contemplating on implementing either computer integrated manufacturing systems (CIMS) or LMS. To supplement the decision‐making process, a multi‐criteria decision making (MCDM) model, namely, the preference ranking organisation method for enrichment evaluations (PROMETHEE) is used to analyse how it will impact the stakeholders of the organisation, and the benefits gained.FindingsAn extensive analysis of PROMETHEE model revealed that LMS was the best for the given circumstances of the case.Research limitations/implicationsThe same problem can be extended by incorporating the constraints (such as financial, technical, social) of the organisation by utilising an extended version of PROMETHEE called the PROMETHEE V. Since, a single case study approach has been utilised, the findings cannot be generalized for any other industry.Practical limitations/implicationsThe methodology of PROMETHEE and its algorithm has been demonstrated in a detailed way and it is believed that it will be useful for managers to apply such MCDM tools to supplement their decision‐making efforts.Originality/valueAccording to the authors’ knowledge there is no paper in the literature, which discusses the application of PROMETHEE in making a strategic decision of implementing LMS as a part of an organisation's manufacturing strategy.


Author(s):  
Paul C. Xirouchakis

Abstract “Entity-life modeling” (ELM) is a general method for the modeling and design of concurrent software. One area where it can applied is for the control software for flexible manufacturing systems (FMS). The application of ELM allows the integration and overall control of the operation of the numerically controlled machinery, the material transportation and storage facilities into automated factories within the context of computer integrated manufacturing (CIM). The development of flexible manufacturing has been hampered by the lack of such a general approach to FMS software design. ELM is based on the principle that processes and objects in the software are patterned after concurrent “threads of events” and objects in the problem domain. A job in an FMS represents such a thread with events such as “pick from storage”, “place on stand”, etc., which all occur sequentially and with certain time intervals. Several job threads are in progress simultaneously as different jobs are being processed. In the software, a thread of events is represented by a process, such as an Ada task. The direct coupling between the analysis and an efficient control-system software implementation is an advantage over other analysis models, such as Petri nets. A simple FMS is used as an example. It consists of a storage facility and a number of numerically controlled workstations. A conveyor belt is used for the transportation of parts between storage and workstations and between workstations.


Author(s):  
Lee J. Wells ◽  
Jaime A. Camelio ◽  
Giovannina Zapata

Statistical process monitoring and control has been popularized throughout the manufacturing industry as well as various other industries interested in improving product quality and reducing costs. Advances in this field have focused primarily on more efficient ways for diagnosing faults, reducing variation, developing robust design techniques, and increasing sensor capabilities. System level advances are largely dependent on the introduction of new techniques in the listed areas. A unique system level quality control approach is introduced in this paper as a means to integrate rapidly advancing computing technology and analysis methods in manufacturing systems. Inspired by biological systems, the developed framework utilizes immunological principles as a means of developing self-healing algorithms and techniques for manufacturing assembly systems. The principles and techniques attained through this bio-mimicking approach will be used for autonomous monitoring, detection, diagnosis, prognosis, and control of station and system level faults, contrary to traditional systems that largely rely on final product measurements and expert analysis to eliminate process faults.


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