Model of vibration in drilling into fibre-reinforced composite materials

2009 ◽  
Vol 223 (9) ◽  
pp. 1107-1114
Author(s):  
B W Huang
Keyword(s):  
Composite Materials ◽  
Vibration Amplitude ◽  
Time Dependent ◽  
Process Time ◽  
Drilling Process ◽  
Improve Product Quality ◽  
Analysis Model ◽  
Inhomogeneous Materials ◽  
Reinforced Composite ◽  
Twisted Beam

A model of the dynamic drill characteristics while drilling through fibre-reinforced composite materials (FRCMs) is investigated in this study. Anisotropic and inhomogeneous materials such as FRCMs, which are used to improve product quality, make it possible to improve production rate and avoid drill breakage. Such materials were used to study the dynamic characteristics of the drilling process. A theoretical analysis model for drilling composite materials is proposed. A pre-twisted beam is used to simulate the drill. A moving Winkler-type elastic foundation is used to approximate the drilling process time-dependent boundary. Numerical analysis indicates that the vibration amplitude changes significantly as the drill moves through composite material.

Dynamic characteristics of a drill in the drilling process

2003 ◽  
Vol 217 (2) ◽  
pp. 161-167 ◽  
Author(s):  
B W Huang
Keyword(s):  
Dynamic Characteristics ◽  
High Speed ◽  
Thrust Force ◽  
Time Dependent ◽  
Drilling Process ◽  
Improve Quality ◽  
Vibration Model ◽  
High Speed Drilling ◽  
Spinning Speed ◽  
Twisted Beam

The dynamic characteristics of high-speed drilling were investigated in this study. To improve quality and produce a higher production rate, the dynamic characteristics of the drilling process need to be studied. A pre-twisted beam is used to simulate the drill. The moving Winkler-type elastic foundation is used to approximate the drilling process. A time-dependent vibration model for drilling is presented. The spinning speed, pre-twisted angle and thrust force effects of the drill are considered. The numerical analysis indicates that the natural frequency is suddenly reduced as the drill moves into a workpiece.

Delamination Analysis in Drilling of Coir-Polyester Composites Using Design of Experiments

2014 ◽  
Vol 984-985 ◽  
pp. 185-193 ◽  
Author(s):  
N.S. Balaji ◽  
S. Jayabal ◽  
S. Kalyana Sundaram ◽  
S. Rajamuneeswaran ◽  
P. Suresh
Keyword(s):  
Composite Materials ◽  
Fiber Reinforced Composites ◽  
Drilling Process ◽  
Coir Fiber ◽  
Reinforced Composites ◽  
Fiber Reinforced ◽  
Fiber Reinforced Composite ◽  
Reinforced Composite ◽  
Polyester Composites ◽  
Made In

Drilling of fiber reinforced composite materials presents a plethora of questions to the engineers and scientists. A number of research endeavors have been made in the recent years to fully characterize the drilling process of fiber reinforced composite materials. The efforts have been made in the direction of optimization of the operating variables and conditions for minimizing the drilling induced damages. This paper presented the delamination analysis of drilled holes in coir fiber-reinforced polyester composites. The results indicated that the delamination factor in coir fiber-reinforced composites is lower comparing with glass fiber reinforced composites.

Investigations into Moisture Diffusion of Fiber Reinforced Composite Materials.

2018 ◽  
Author(s):  
Karla Rosa Reyes ◽  
Karla Rosa Reyes ◽  
Adriana Pavia Sanders ◽  
Lee Taylor Massey ◽  
Corinne Hagan ◽  
...  
Keyword(s):  
Composite Materials ◽  
Moisture Diffusion ◽  
Fiber Reinforced ◽  
Fiber Reinforced Composite ◽  
Reinforced Composite

scholarly journals Design of Center Pillar with Composite Reinforcements Using Hybrid Molding Method

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2047
Author(s):  
Ji-Heon Kang ◽  
Jae-Wook Lee ◽  
Jae-Hong Kim ◽  
Tae-Min Ahn ◽  
Dae-Cheol Ko
Keyword(s):  
Composite Materials ◽  
Weight Reduction ◽  
Fuel Efficiency ◽  
Vehicle Body ◽  
Process Time ◽  
Fiber Reinforced ◽  
Fiber Reinforced Plastic ◽  
Molding Method ◽  
Reinforced Plastic ◽  
Composite Reinforcements

Recently, with the increase in awareness about a clean environment worldwide, fuel efficiency standards are being strengthened in accordance with exhaust gas regulations. In the automotive industry, various studies are ongoing on vehicle body weight reduction to improve fuel efficiency. This study aims to reduce vehicle weight by replacing the existing steel reinforcements in an automobile center pillar with a composite reinforcement. Composite materials are suitable for weight reduction because of their higher specific strength and stiffness compared to existing steel materials; however, one of the disadvantages is their high material cost. Therefore, a hybrid molding method that simultaneously performs compression and injection was proposed to reduce both process time and production cost. To replace existing steel reinforcements with composite materials, various reinforcement shapes were designed using a carbon fiber-reinforced plastic patch and glass fiber-reinforced plastic ribs. Structural analyses confirmed that, using these composite reinforcements, the same or a higher specific stiffness was achieved compared to the that of an existing center pillar using steel reinforcements. The composite reinforcements resulted in a 67.37% weight reduction compared to the steel reinforcements. In addition, a hybrid mold was designed and manufactured to implement the hybrid process.

scholarly journals Kinematics and dynamics analysis of new rotary-percussive PDM drilling tool

2021 ◽  
pp. 146134842198915
Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  
Keyword(s):  
Drill String ◽  
Structure Design ◽  
Drilling Process ◽  
Analysis Model ◽  
Drilling Tool ◽  
Stick Slip ◽  
Rate Of Penetration ◽  
Bottom Hole ◽  
Bottom Hole Assembly ◽  
The Impact

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.

The effect of nanoparticle additive on surface milling in glass fiber reinforced composite structures

2021 ◽  
pp. 096739112110141
Author(s):  
Ferhat Ceritbinmez ◽  
Ahmet Yapici ◽  
Erdoğan Kanca
Keyword(s):  
Composite Materials ◽  
Glass Fiber ◽  
Composite Structures ◽  
Fiber Composite ◽  
Cutting Speed ◽  
Fiber Reinforced ◽  
Fiber Reinforced Composite ◽  
Reinforced Composite ◽  
Glass Fiber Reinforced ◽  
Composite Layers

In this study, the effect of adding nanosize additive to glass fiber reinforced composite plates on mechanical properties and surface milling was investigated. In the light of the investigations, with the addition of MWCNTs additive in the composite production, the strength of the material has been changed and the more durable composite materials have been obtained. Slots were opened with different cutting speed and feed rate parameters to the composite layers. Surface roughness of the composite layers and slot size were examined and also abrasions of cutting tools used in cutting process were determined. It was observed that the addition of nanoparticles to the laminated glass fiber composite materials played an effective role in the strength of the material and caused cutting tool wear.

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