Comparison study between mixer and liquefied petroleum injection system fuel supply methods in a heavy-duty single cylinder engine

Author(s):  
Gyeung Ho Choi ◽  
Yon Jong Chung ◽  
Sung Bin Han

The purpose of this study is to analyse the combustion and emission characteristics of a heavy-duty single cylinder engine (HDSCE) with a mixer and a liquefied petroleum injection (LPi) system. The mixer and LPi systems provide liquefied petroleum gas (LPG) in vapour and liquid phases throughout the intake manifold. Sensors such as the crankshaft position sensor (CPS) and Hall sensor supply spark and injection timing data to the ignition controller. An HDSCE runs at an engine speed of 800–1400 r/min, a compression ratio (CR) of 8, and a relative air-fuel ratio (Λ) value of 0.8–1.3. The major conclusions of this work include: LPi and mixer systems exhibit similar brake specific fuel consumption (b.s.f.c.) levels of 275g/kWh. Fuel efficiencies of LPi and mixer methods are almost identical. All these methods exhibit generally similar CO emission properties, and LPi wide-open throttle (WOT) and mixer WOT methods exhibit similar NOx emission properties.

Author(s):  
John L. Lahti ◽  
Matthew W. Snyder ◽  
John J. Moskwa

A transient test system was developed for a single cylinder research engine that greatly improves test accuracy by allowing the single cylinder to operate as though it were part of a multi-cylinder engine. The system contains two unique test components: a high bandwidth transient hydrostatic dynamometer, and an intake airflow simulator. The high bandwidth dynamometer is used to produce a speed trajectory for the single cylinder engine that is equivalent to that produced by a multi-cylinder engine. The dynamometer has high torque capacity and low inertia allowing it to simulate the speed ripple of a multi-cylinder engine while the single cylinder engine is firing. Hardware in loop models of the drivetrain and other components can be used to test the engine as though it were part of a complete vehicle, allowing standardized emissions tests to be run. The intake airflow simulator is a specialized intake manifold that uses solenoid air valves and a vacuum pump to draw air from the manifold plenum in a manner that simulates flow to other engine cylinders, which are not present in the single cylinder test configuration. By regulating this flow from the intake manifold, the pressure in the manifold and the flow through the induction system are nearly identical to that of the multi-cylinder application. The intake airflow simulator allows the intake runner wave dynamics to be more representative of the intended multi-cylinder application because the appropriate pressure trajectory is maintained in the intake manifold plenum throughout the engine cycle. The system is ideally suited for engine control development because an actual engine cylinder is used along with a test system capable of generating a wide range of transient test conditions. The ability to perform transient tests with a single cylinder engine may open up new areas of research exploring combustion and flow under transient conditions. The system can also be used for testing the engine under conditions such as cylinder deactivation, fuel cut-off, and engine restart. The improved rotational dynamics and improved intake manifold dynamics of the test system allow the single cylinder engine to be used for control development and emissions testing early in the engine development process. This can reduce development time and cost because it allows hardware problems to be identified before building more expensive multi-cylinder engines.


2014 ◽  
Vol 532 ◽  
pp. 362-366 ◽  
Author(s):  
Jiang Feng Mou ◽  
Rui Qing Chen ◽  
Yi Wei Lu

This paper studies the lean burn limit characteristic of the compound injection system of the direct-injection gasoline engine. The low pressure nozzle on the intake manifold can achieve quality homogeneous lean mixture, and the direct injection in the cylinder can realized the dense mixture gas near the spark plug. By adjusting the two injection timing and injection quantity, and a strong intake tumble flow with special shaped combustion chamber, it can produces the reverse tumble to form different hierarchical levels of mixed gas in the cylinder. Experimental results show: the compound combustion system to the original direct-injection engine lean burn limit raise 1.8-2.5 AFR unit.


2021 ◽  
pp. 146808742110012
Author(s):  
Nicola Giramondi ◽  
Anders Jäger ◽  
Daniel Norling ◽  
Anders Christiansen Erlandsson

Thanks to its properties and production pathways, ethanol represents a valuable alternative to fossil fuels, with potential benefits in terms of CO2, NOx, and soot emission reduction. The resistance to autoignition of ethanol necessitates an ignition trigger in compression-ignition engines for heavy-duty applications, which in the current study is a diesel pilot injection. The simultaneous direct injection of pure ethanol as main fuel and diesel as pilot fuel through separate injectors is experimentally investigated in a heavy-duty single cylinder engine at a low and a high load point. The influence of the nozzle hole number and size of the diesel pilot injector on ethanol combustion and engine performance is evaluated based on an injection timing sweep using three diesel injector configurations. The tested configurations have the same geometric total nozzle area for one, two and four diesel sprays. The relative amount of ethanol injected is swept between 78 – 89% and 91 – 98% on an energy basis at low and high load, respectively. The results show that mixing-controlled combustion of ethanol is achieved with all tested diesel injector configurations and that the maximum combustion efficiency and variability levels are in line with conventional diesel combustion. The one-spray diesel injector is the most robust trigger for ethanol ignition, as it allows to limit combustion variability and to achieve higher combustion efficiencies compared to the other diesel injector configurations. However, the two- and four-spray diesel injectors lead to higher indicated efficiency levels. The observed difference in the ethanol ignition dynamics is evaluated and compared to conventional diesel combustion. The study broadens the knowledge on ethanol mixing-controlled combustion in heavy-duty engines at various operating conditions, providing the insight necessary for the optimization of the ethanol-diesel dual-injection system.


2010 ◽  
Author(s):  
Hideaki Osada ◽  
Yuzo Aoyagi ◽  
Kazuaki Shimada ◽  
Yuichi Goto ◽  
Hisakazu Suzuki

2017 ◽  
Author(s):  
Luiz Otávio F. T. Alves ◽  
Marcos Gabriel Diodato dos Santos ◽  
Alexandre Barreto Urquiza ◽  
Jorge Henriquez Guerrero ◽  
José Claudino de Lira ◽  
...  

This paper represents the relative performance of a small single-cylinder diesel engine having capacity 3.5 kW. This paper covers experimental investigations of most influencing combustion parameters such as compression ratio, injection pressure and start of injection timing and their values on performance, emission and combustion characteristic of the small single-cylinder CRDI diesel engine for which the mechanical fuel injection system retrofitted with a simple version of the CRDI system. CRDI has yielded good results for large diesel and petrol engines but still not incorporate for cheaper small single-cylinder engines, typically used in the agricultural sector and decentralized power sector for a country like India. It is observed that starts of injection timing and injection pressure are the key parameters for improving the combustion characteristics and therefore engine performance while compression ratio mainly affects the emission characteristics of the engine. Retrofitted CRDI system yielded improved exhaust emission and performance of the engine.


1994 ◽  
Vol 116 (4) ◽  
pp. 758-764 ◽  
Author(s):  
X. Sun ◽  
W. G. Wang ◽  
R. M. Bata ◽  
X. Gao

Improving the performance of the Chinese B135 six-cylinder direct injection turbocharged and turbocompounded Low Heat Rejection Engine (LHRE) was based on experimental and analytical studies. The studies were primarily applied on a B1135 single-cylinder LHR engine and a conventional water-cooled B1135 single cylinder engine. Performance of the B1135 LHRE was worse than that of the conventional B1135 due to a deterioration in the combustion process of the B1135 LHRE. The combustion process was improved and the fuel injection system was redesigned and applied to the B135 six-cylinder LHRE. The new design improved the performance of the LHRE and better fuel economy was realized by the thermal energy recovered from the exhaust gases by the turbocompounding system.


2013 ◽  
Author(s):  
Stephanie Stockar ◽  
Marcello Canova ◽  
Yann Guezennec ◽  
Augusto Della Torre ◽  
Gianluca Montenegro ◽  
...  

Author(s):  
Cosmin E. Dumitrescu ◽  
W. Stuart Neill ◽  
Hongsheng Guo ◽  
Vahid Hosseini ◽  
Wallace L. Chippior

An experimental study was performed to investigate fuel property effects on premixed charge compression ignition (PCCI) combustion in a heavy-duty diesel engine. A matrix of research diesel fuels designed by the Coordinating Research Council, referred to as the Fuels for Advanced Combustion Engines (FACE), was used. The fuel matrix design covers a wide range of cetane numbers (30 to 55), 90% distillation temperatures (270 to 340 °C) and aromatics content (20 to 45%). The fuels were tested in a single-cylinder Caterpillar diesel engine equipped with a common-rail fuel injection system. The engine was operated at 900 rpm, a relative air/fuel ratio of 1.2 and 60% exhaust gas recirculation (EGR) for all fuels. The study was limited to a single fuel injection event starting between −30° and 0 °CA after top dead center (aTDC) with a rail pressure of 150 MPa. The brake mean effective pressure (BMEP) ranged from 2.6 to 3.1 bar depending on the fuel and its injection timing. The experimental results show that cetane number was the most important fuel property affecting PCCI combustion behavior. The low cetane number fuels had better brake specific fuel consumption (BSFC) due to more optimized combustion phasing and shorter combustion duration. They also had a longer ignition delay period available for premixing, which led to near-zero soot emissions. The two fuels with high cetane number and high 90% distillation temperature produced significant soot emissions. The two fuels with high cetane number and high aromatics produced the highest brake specific NOx emissions, although the absolute values were below 0.1 g/kW-h. Brake specific HC and CO emissions were primarily a function of the combustion phasing, but the low cetane number fuels had slightly higher HC and lower CO emissions than the high cetane number fuels.


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