scholarly journals Influence of the diesel pilot injector configuration on ethanol combustion and performance of a heavy-duty direct injection engine

2021 ◽  
pp. 146808742110012
Author(s):  
Nicola Giramondi ◽  
Anders Jäger ◽  
Daniel Norling ◽  
Anders Christiansen Erlandsson

Thanks to its properties and production pathways, ethanol represents a valuable alternative to fossil fuels, with potential benefits in terms of CO2, NOx, and soot emission reduction. The resistance to autoignition of ethanol necessitates an ignition trigger in compression-ignition engines for heavy-duty applications, which in the current study is a diesel pilot injection. The simultaneous direct injection of pure ethanol as main fuel and diesel as pilot fuel through separate injectors is experimentally investigated in a heavy-duty single cylinder engine at a low and a high load point. The influence of the nozzle hole number and size of the diesel pilot injector on ethanol combustion and engine performance is evaluated based on an injection timing sweep using three diesel injector configurations. The tested configurations have the same geometric total nozzle area for one, two and four diesel sprays. The relative amount of ethanol injected is swept between 78 – 89% and 91 – 98% on an energy basis at low and high load, respectively. The results show that mixing-controlled combustion of ethanol is achieved with all tested diesel injector configurations and that the maximum combustion efficiency and variability levels are in line with conventional diesel combustion. The one-spray diesel injector is the most robust trigger for ethanol ignition, as it allows to limit combustion variability and to achieve higher combustion efficiencies compared to the other diesel injector configurations. However, the two- and four-spray diesel injectors lead to higher indicated efficiency levels. The observed difference in the ethanol ignition dynamics is evaluated and compared to conventional diesel combustion. The study broadens the knowledge on ethanol mixing-controlled combustion in heavy-duty engines at various operating conditions, providing the insight necessary for the optimization of the ethanol-diesel dual-injection system.

Author(s):  
Lurun Zhong ◽  
Naeim A. Henein ◽  
Walter Bryzik

Advance high speed direct injection diesel engines apply high injection pressures, exhaust gas recirculation (EGR), injection timing and swirl ratios to control the combustion process in order to meet the strict emission standards. All these parameters affect, in different ways, the ignition delay (ID) which has an impact on premixed, mixing controlled and diffusion controlled combustion fractions and the resulting engine-out emissions. In this study, the authors derive a new correlation to predict the ID under the different operating conditions in advanced diesel engines. The model results are validated by experimental data in a single-cylinder, direct injection diesel engine equipped with a common rail injection system at different speeds, loads, EGR ratios and swirl ratios. Also, the model is used to predict the performance of two other diesel engines under cold starting conditions.


2021 ◽  
Author(s):  
Theofanis Chountalas ◽  
Maria Founti

According to the current legislation, since 01/01/2020 it is necessary to operate marine diesel engines in a wide range of areas using MGO (Marine Gas Oil). Currently, most marine diesel engines operate on HSFO (High Sulfur Fuel Oil). In the present work the effect of MGO and HSFO on the combustion mechanism and performance of Marine Diesel Auxiliary Engines is investigated. This can be accomplished via comparative evaluation of operational parameters and net combustion rate at various engine operating conditions. In this work, performance evaluation is based on the processing of measured engine cylinder pressure data acquired at sea using both fuel types. The measured cylinder pressure traces are analyzed to determine the net combustion rate, ignition delay, dynamic start of fuel injection timing, injection-combustion quality and combustion duration. Final analysis confirmed that there is considerable impact of the fuel type on engine performance and the combustion mechanism. Due to the high rotational speed of auxiliary engines, alterations in engine operation and especially the different dynamic response of the injection system between the two fuel types, led to measurably deviating engine performance, akin to different engine tuning. Severity of fuel effect was found dependent on engine type and especially condition.


Author(s):  
H J Kim ◽  
B W Ryu ◽  
C S Lee

A numerical study was conducted to investigate combustion and emission characteristics in a high-speed direct-injection engine with a common-rail injection system under various operating conditions. In order to analyse the combustion characteristics, several models were used in this study. They were the renormalization group k– ε model, the hybrid Kelvin—Helmholtz (wave) and the Rayleigh—Taylor model, the shell auto-ignition model, and the laminar and turbulent characteristic timescale combustion model. The prediction of exhaust emissions was conducted using nitrogen oxide NO x formation with an extended Zel'dovich mechanism and Hiroyasu soot formation with the Nagle—Strickland-Constable oxidation model respectively. Experimental combustion and emission characteristics were compared with calculated results under various operating conditions, such as injection timing, injection pressure, fuel mass, and engine speed. The calculated results show similar patterns to the experimental results in the cylinder pressure and the rate of heat release. In the emissions characteristics, NO x emission decreased as injection timing was retarded and the NO x and soot amounts increased with the increase in the injected fuel mass. The calculated soot trends for various injection timings showed different patterns from the experimental trends as the injection timing were retarded.


Author(s):  
Jie Li ◽  
Changwen Liu ◽  
Rui Kang ◽  
Lei Zhou ◽  
Haiqiao Wei

To utilize ethanol fuel in spark ignition engines more efficiently and flexibly, a new ethanol/gasoline dual-direct injection concept in gasoline engine is proposed. Therefore, based on the dual-fuel dual-direct injection system, the effects of different injection timings and two injector positions on the characteristics of combustion were studied comprehensively, and the effects of different octane numbers and temperature stratifications on knock and combustion were explored. The results show that as for Position A (ethanol injecting toward spark plug), with the delay of injection timing, knock tendency and its intensity increase initially and then decrease due to the comprehensive effect of ethanol evaporation and fuel stratification; on the contrary, for Position B (ethanol injecting toward end-gas region), retarding the injection timing of ethanol can effectively reduce the knock propensity. As for the engine performance, a dual-direct injection performs best, especially the retarded injection timing of ethanol for Position A. It can be found that with the delay of the fuel injection timing, the torque first increases and then decreases. The brake-specific fuel consumption decreases initially and then increases at maximum brake torque spark timing.


2001 ◽  
Vol 123 (3) ◽  
pp. 644-651 ◽  
Author(s):  
P. Schihl ◽  
E. Schwarz ◽  
W. Bryzik

A special two-cylinder military specific power plant was employed to evaluate the effect of thermal barrier coated pistons on overall engine performance at simulated low heat rejection-type operating conditions. This study focused on three combustion systems including a noncoated baseline ductile iron piston along with zirconia and chrome-oxide sealed zirconia coated analogs. For the test matrix encompassing ten full and half-load operating conditions, both coated piston combustion systems yielded a detrimental effect on fuel economy in comparison to the baseline combustion system at constant fueling and air consumption rates. These performance differences were attributed to a combination of combustion phasing modulations, injection timing discrepancies, and sluggish combustion associated with the zirconia coated piston configurations.


Author(s):  
Dimitrios T. Hountalas ◽  
Spiridon Raptotasios ◽  
Antonis Antonopoulos ◽  
Stavros Daniolos ◽  
Iosif Dolaptzis ◽  
...  

Currently the most promising solution for marine propulsion is the two-stroke low-speed diesel engine. Start of Injection (SOI) is of significant importance for these engines due to its effect on firing pressure and specific fuel consumption. Therefore these engines are usually equipped with Variable Injection Timing (VIT) systems for variation of SOI with load. Proper operation of these systems is essential for both safe engine operation and performance since they are also used to control peak firing pressure. However, it is rather difficult to evaluate the operation of VIT system and determine the required rack settings for a specific SOI angle without using experimental techniques, which are extremely expensive and time consuming. For this reason in the present work it is examined the use of on-board monitoring and diagnosis techniques to overcome this difficulty. The application is conducted on a commercial vessel equipped with a two-stroke engine from which cylinder pressure measurements were acquired. From the processing of measurements acquired at various operating conditions it is determined the relation between VIT rack position and start of injection angle. This is used to evaluate the VIT system condition and determine the required settings to achieve the desired SOI angle. After VIT system tuning, new measurements were acquired from the processing of which results were derived for various operating parameters, i.e. brake power, specific fuel consumption, heat release rate, start of combustion etc. From the comparative evaluation of results before and after VIT adjustment it is revealed an improvement of specific fuel consumption while firing pressure remains within limits. It is thus revealed that the proposed method has the potential to overcome the disadvantages of purely experimental trial and error methods and that its use can result to fuel saving with minimum effort and time. To evaluate the corresponding effect on NOx emissions, as required by Marpol Annex-VI regulation a theoretical investigation is conducted using a multi-zone combustion model. Shop-test and NOx-file data are used to evaluate its ability to predict engine performance and NOx emissions before conducting the investigation. Moreover, the results derived from the on-board cylinder pressure measurements, after VIT system tuning, are used to evaluate the model’s ability to predict the effect of SOI variation on engine performance. Then the simulation model is applied to estimate the impact of SOI advance on NOx emissions. As revealed NOx emissions remain within limits despite the SOI variation (increase).


Author(s):  
Teja Gonguntla ◽  
Robert Raine ◽  
Leigh Ramsey ◽  
Thomas Houlihan

The objective of this project was to develop both engine performance and emission profiles for two test fuels — a 6% water-in-diesel oil emulsion (DOE-6) fuel and a neat diesel (D100) fuel. The testing was performed on a single cylinder, direct-injection, water-cooled diesel engine coupled to an eddy current dynamometer. Output parameters of the engine were used to calculate Brake Specific Fuel Consumption (BSFC) and Engine Efficiency (η) for each test fuel. DOE-6 fuels generated a 24% reduction in NOX and a 42% reduction in Carbon Monoxide emissions over the tested operating conditions. DOE-6 fuels presented higher ignition delays — between 1°-4°, yielded 1%–12% lower peak cylinder pressures and produced up to 5.5% lower exhaust temperatures. Brake Specific Fuel consumption increased by 6.6% for the DOE-6 fuels as compared to the D100 fuels. This project is the first research done by a New Zealand academic institution on water-in-diesel emulsion fuels.


2014 ◽  
Vol 532 ◽  
pp. 362-366 ◽  
Author(s):  
Jiang Feng Mou ◽  
Rui Qing Chen ◽  
Yi Wei Lu

This paper studies the lean burn limit characteristic of the compound injection system of the direct-injection gasoline engine. The low pressure nozzle on the intake manifold can achieve quality homogeneous lean mixture, and the direct injection in the cylinder can realized the dense mixture gas near the spark plug. By adjusting the two injection timing and injection quantity, and a strong intake tumble flow with special shaped combustion chamber, it can produces the reverse tumble to form different hierarchical levels of mixed gas in the cylinder. Experimental results show: the compound combustion system to the original direct-injection engine lean burn limit raise 1.8-2.5 AFR unit.


Sign in / Sign up

Export Citation Format

Share Document