Investigation of the Cogging Process by Three-Dimensional Thermo-Viscoplastic Finite Element Analysis

Author(s):  
J R Cho ◽  
C Y Park ◽  
D Y Yang

The purpose of cogging in open-die press forging is to maximize the internal deformation for better structural homogeneity and centre-line consolidation in the core of the ingot. A three-dimensional thermo-viscoplastic finite element analysis is carried out for the non-isothermal cogging process in order to study the distribution of hydrostatic stresses, effective strains and temperature of the ingot and the die during the process. In the simulation, V-die and flat-die are employed for computation. A circular ingot of body weight 160 ton is subjected to cogging simulation and the effects of cogging parameters, such as die configuration, die width, temperature gradient, height reduction and draft design, are compared between two types of dies. Thus favourable working conditions are suggested for better and more desirable product quality.

2011 ◽  
Vol 332-334 ◽  
pp. 2161-2165
Author(s):  
Han Wu Liu ◽  
Gui Bing Pu ◽  
Yun Hui Du ◽  
Peng Zhang

By using the geometry modeling software Pro/E, the three-dimensional model of hydraulic shield support has been built. Considering of the loading conditions and displacement constraints which the hydraulic shield support suffers from under the actual working conditions, the static strength and fatigue strength of the hydraulic shield support were analyzed by FEM when they were in two different typical working conditions of the support height, and the weakest part which was discovered in the analysis was improved in its structure. The study results showed that the designed hydraulic shield support could meet the requests of the static strength and fatigue strength. The column of the hydraulic shield support and the ear plate which locates in the connection area of the column and the push beam are the weakest parts. The counterforce given by the ground mainly focuses on the mid-back position of the hydraulic shield support, which meets the requirements of saving labor when they were removed. In the Finite Element Analysis when the reinforcement ribs were added to the ear plate, we found that the maximum equivalent stress is reduced by 150 MPa and the fatigue life coefficient is reduced markedly as well. The possibility of the fatigue breakage was decreased largely after the structure was modified and the service life of the hydraulic shield support was improved. These prove that the improvement of the hydraulic shield support structure is reasonable and feasible.


2011 ◽  
Vol 295-297 ◽  
pp. 2079-2082 ◽  
Author(s):  
Xin Xiang Zhou ◽  
Yu Cui ◽  
Nan Nan Ren ◽  
Yan Ling Tang ◽  
Shu Jun Guo ◽  
...  

This paper takes the boom of truck-mounted concrete pump from a company as the study subject. After analyzing its working station, it can be found that the fourth boom is in the most dangerous working conditions when extending horizontally. Select this operating mode, carry on the stress analysis and three dimensional entity modeling with the project software Solid Works to it, then realize the boom's statics finite element analysis with Solid Works plug-in unit Cosmos Works.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


2012 ◽  
Vol 24 (3) ◽  
pp. 326-333 ◽  
Author(s):  
Yu-Chi Chen ◽  
Wen-Ching Ko ◽  
Han-Lung Chen ◽  
Hsu-Ching Liao ◽  
Wen-Jong Wu ◽  
...  

We propose a model to give us a method to investigate the characteristic three-dimensional directivity in an arbitrarily configured flexible electret-based loudspeaker. In recent years, novel electret loudspeakers have attracted much interest due to their being lightweight, paper thin, and possessing excellent mid- to high-frequency responses. Increasing or decreasing the directivity of an electret loudspeaker makes it excellent for adoption to many applications, especially for directing sound to a particular area or specific audio location. Herein, we detail a novel electret loudspeaker that possesses various directivities and is based on various structures of spacers instead of having to use multichannel amplifiers and a complicated digital control system. In order to study the directivity of an electret loudspeaker based on an array structure which can be adopted for various applications, the horizontal and vertical polar directivity characteristics as a function of frequency were simulated by a finite-element analysis model. To validate the finite-element analysis model, the beam pattern of the electret loudspeaker was measured in an anechoic room. Both the simulated and experimental results are detailed in this article to validate the various assertions related to the directivity of electret cell-based smart speakers.


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