Characteristic study for low melting point MMC using stir casting technique

2013 ◽  
Vol 10 (6) ◽  
pp. 529-534
Author(s):  
K. Jagannath ◽  
S. Sharma ◽  
N. Mohan ◽  
Achutha Kini ◽  
P. Prabhu
Keyword(s):  
Metal Matrix ◽  
Stir Casting ◽  
Structural Quality ◽  
Matrix Composites ◽  
Casting Method ◽  
Weight Percentage ◽  
Casting Technique ◽  
Metallic Composites ◽  
Made In

This paper presents manufacturing of metallic composites using stir-casting method. The setup details and manufacturing methodology are explained. Microstructure and characterization of graphite-tin composite is also included. The tensile strength and hardness improvement is observed in tin-graphite MMC with increase in weight percentage of graphite. Metal-matrix composites (MMC's) are now attracting enormous interest. One of the prime reasons for this is that significant advances have been made in recent years on the development of fabrication routes, which are economically attractive and generate material of high micro structural quality. In particular, it is possible to produce composites, which are relatively free from gross defects (Clyne and Mason, 1987; Smith and Froes, 1984; Rodes and Spuurling, 1985; Hunt, 1989; Ted Guo and Tsao, 2000). However, it depends on the ability of synthesizing them with a consistent reproducibility in microstructure and properties. With continual development in fabrication techniques, MMC's have been found to be suitable to replace some of the conventional metallic monolithic alloys.

Study on Mechanical Properties of Al 7075 Hybrid Metal Matrix Composites

2015 ◽  
Vol 813-814 ◽  
pp. 230-234 ◽  
Author(s):  
T.S.A. Suryakumari ◽  
S. Ranganathan ◽  
P. Shankar
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Stir Casting ◽  
Impact Loads ◽  
Matrix Composites ◽  
Casting Method ◽  
Weight Percentage ◽  
Hybrid Metal Matrix Composites ◽  
Al 7075

The present investigation involves studying the mechanical properties of the fabricated aluminium 7075 hybrid metal matrix composites reinforced with various weight % of SiC and Al2 O3 particulates by stir casting method. The Al 7075 hybrid metal matrix composites specimen were fabricated using L9 orthogonal array. The mechanical properties like Brinell Harness (BHN), Rockwell Hardness (HRC) and impact loads were experimented. The mechanical properties like hardness and impact loads have improved with the increase in weight percentage of SiC and Al2O3 particulates in the hybrid aluminium matrix.

Preparation and Mechanical Characterization of Stir Cast Hybrid Al7075-Al2O3 -B4C Metal Matrix Composites

2014 ◽  
Vol 592-594 ◽  
pp. 705-710 ◽  
Author(s):  
S. Dhanalakshmi ◽  
N Mohanasundararaju ◽  
P.G. Venkatakrishnan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Hybrid Composites ◽  
Stir Casting ◽  
Matrix Composites ◽  
Constant Weight ◽  
Weight Percentage

A hybrid Al7075 metal matrix composites have been fabricated through liquid metallurgy route (Stir Casting method) using Al2O3 and B4C as reinforcement materials. The effect of weight percentage of reinforcement materials on mechanical properties of the composites have been studied by varying the weight percentage of Al2O3 as 3, 6, 9, 12 and 15% while keeping constant weight percentage of B4C (3%). The as-cast microstructure, tensile strength, micro and macro hardness of the fabricated hybrid composites have been studied. The mechanical properties of the prepared composites were increased with increasing the weight percentage of the reinforcement in the composite. The maximum tensile strength, micro-hardness and macro-hardness of 309 MPa, 140 VHN, and 112 BHN, respectively, were obtained for a hybrid Al7075 matrix composite containing 15% Al2O3 and 3% B4C.

Processing and Characterization of Hypoeutectic Functionally Graded Aluminum – SiC Metal Matrix Composites

2015 ◽  
Vol 830-831 ◽  
pp. 456-459 ◽  
Author(s):  
E. Jayakumar ◽  
Jibin C. Jacob ◽  
T.P.D. Rajan ◽  
M.A. Joseph ◽  
B.C. Pai
Keyword(s):  
Metal Matrix ◽  
Centrifugal Casting ◽  
Stir Casting ◽  
Functionally Graded ◽  
Metallographic Analysis ◽  
Casting Method ◽  
Gradient Distribution ◽  
Weight Percentage ◽  
The Matrix

The present study describes the processing and characterization of hypoeutectic A319 functionally graded Aluminium metal matrix composite (FGMMC) reinforced with 10 weight percentage SiCp particles of 23 μm size. FGMMC’s are processed by liquid stir casting method followed by vertical centrifugal casting. Metallographic analysis of FGMMC casting reveals the influence of the centrifugal force on the gradation of various phases in the matrix and an increasing gradient distribution of SiC reinforcements gradually from inner towards the outer periphery forming different zones. Tensile and the compressive tests show that the variation in properties are structure sensitive and is confirmed by the dry wear tests. The study clearly depicts the gradient nature in the structure and mechanical properties of the FGM castings produced by centrifugal casting method.

An Investigation of Mechanical Properties on Aluminium 6061 Reinforced with Silicon Carbide - Metal Matrix Composites

2015 ◽  
Vol 787 ◽  
pp. 568-572 ◽  
Author(s):  
A. Radha ◽  
K.R. Vijayakumar
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Metal Matrix ◽  
Charpy Impact ◽  
Vortex Method ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Technique ◽  
High Fatigue

Composite materials like Aluminium metal matrix composite is playing a very important role in manufacturing industries e.g. automobile and aerospace industries, due to their superior properties such as light weight, low density, high specific modulus, high fatigue strength etc., In this study Aluminium(Al 6061) is reinforced with Silicon Carbide particles and fabricated by Stir Casting Technique (vortex method). The MMC rectangular bars (samples) are prepared with Al6061 and SiC (28 µ size) as the reinforced particles by weight fraction from 0%, 5%, 10%, and 15% of SiC. The microstructure analysis and Mechanical properties like Tensile Strength, Vickers Hardness and Charpy Impact Strength were investigated on prepared specimens. It is observed that the properties are increased with increasing of reinforced specimens by weight fraction.

scholarly journals Properties of AlSi9Cu3 metal matrix micro and nano composites produced via stir casting

2018 ◽  
Vol 16 (1) ◽  
pp. 726-731 ◽  
Author(s):  
Tennur Gülşen Ünal ◽  
Ege Anıl Diler
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix ◽  
Weight Fraction ◽  
Stir Casting ◽  
Mechanical Tests ◽  
Matrix Composites ◽  
Casting Method ◽  
Porosity Formation ◽  
Three Point Bending ◽  
Hardness Values

AbstractThe effects of micro and nano sized reinforcement particles on microstructure and mechanical properties of aluminium alloy-based metal matrix composites were investigated in this study. AlSi9Cu3 alloy was reinforced with micro and nano sized ceramic reinforcement particles at different weight fractions by using a stir casting method. The mechanical tests (hardness, three point bending) were performed to determine the mechanical properties of AlSi9Cu3 alloy-based microcomposites (AMMCs) and nanocomposites (AMMNCs). The experimental results have shown that the size and weight fraction of reinforcement particles have a strong influence on the microstructure and the mechanical properties of AlSi9Cu3 alloy-based microcomposites and nanocomposites. The relative densities of all AMMC and AMMNC samples are lower than unreinforced AlSi9Cu3 alloy due to porosity formation with the increase of weight fraction of reinforcement particles. As weight fraction increases, hardness values of AMMCs and AMMNCs increase. Maximum flexural strength can be obtained at 3.5wt.% for the AMMC sample with microsized Al2O3 particles and at 2wt.% for the AMMNC sample with nano-sized Al2O3 particles. After the weight fractions exceed these values, flexural strengths of both AMMCs and AMMNCs decrease due to clustering of Al2O3 particles.

Production of Al Metal Matrix Composites by the Stir-Casting Method

2013 ◽  
Vol 592-593 ◽  
pp. 614-617 ◽  
Author(s):  
Konstantinos Anthymidis ◽  
Kostas David ◽  
Pavlos Agrianidis ◽  
Afroditi Trakali
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Automobile Industry ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Casting Method ◽  
Alloy Matrix

It is well known that the addition of ceramic phases in an alloy e.g. aluminum, in form of fibers or particles influences its mechanical properties. This leads to a new generation of materials, which are called metal matrix composites (MMCs). They have found a lot of application during the last twenty-five years due to their low density, high strength and toughness, good fatigue and wear resistance. Aluminum matrix composites reinforced by ceramic particles are well known for their good thermophysical and mechanical properties. As a result, during the last years, there has been a considerable interest in using aluminum metal matrix composites in the automobile industry. Automobile industry use aluminum alloy matrix composites reinforced with SiC or Al2O3 particles for the production of pistons, brake rotors, calipers and liners. However, no reference could be cited in the international literature concerning aluminum reinforced with TiB particles and Fe and Cr, although these composites are very promising for improving the mechanical properties of this metal without significantly alter its corrosion behavior. Several processing techniques have been developed for the production of reinforced aluminum alloys. This paper is concerned with the study of TiB, Fe and Cr reinforced aluminum produced by the stir-casting method.

Fabrication and Characterization of A356-Basalt Ash-Fly Ash Composites Processed by Stir Casting Method

2017 ◽  
Vol 25 (3) ◽  
pp. 209-214 ◽  
Author(s):  
G. Venkatachalam ◽  
A. Kumaravel
Keyword(s):  
Fly Ash ◽  
Impact Strength ◽  
Hybrid Composites ◽  
Cost Effective ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
The Matrix

This paper presents the characterization of A356 composite reinforced with fly ash and basalt ash produced by stir casting method. Aluminium metal matrix composites (AMC) are used in wide variety of applications such as structural, aerospace, marine, automotive etc. Stir casting is cost effective manufacturing process and it is useful to enhance the attractive properties of AMCs. Three sets of hybrid AMC are prepared by varying the weight fraction of the reinforcements (3% basalt + 7% fly ash, 5% basalt + 5% fly, 7% basalt + 3% fly ash). The effect of reinforcements on the mechanical properties of the hybrid composites such as hardness, tensile, compressive and impact strength were studied. The obtained results reveal that tensile, compressive and impact strength was increased when weight fraction of fly ash increased, whereas the hardness increases when weight fraction of the basalt ash increased. Microscopic study reveals the dispersion of the reinforcements in the matrix.

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