scholarly journals Studies on the Characteristics of Axial-Flow Pumps : Part 4, Comparison between Theory and Experimental Results

1961 ◽  
Vol 4 (14) ◽  
pp. 311-320
Author(s):  
Tomitaro TOYOKURA
Author(s):  
Farrokh Zarifi-Rad ◽  
Hamid Vajihollahi ◽  
James O’Brien

Scale models give engineers an excellent understanding of the aerodynamic behavior behind their design; nevertheless, scale models are time consuming and expensive. Therefore computer simulations such as Computational Fluid Dynamics (CFD) are an excellent alternative to scale models. One must ask the question, how close are the CFD results to the actual fluid behavior of the scale model? In order to answer this question the engineering team investigated the performance of a large industrial Gas Turbine (GT) exhaust diffuser scale model with performance predicted by commercially available CFD software. The experimental results were obtained from a 1:12 scale model of a GT exhaust diffuser with a fixed row of blades to simulate the swirl generated by the last row of turbine blades five blade configurations. This work is to validate the effect of the turbulent inlet conditions on an axial diffuser, both on the experimental front and on the numerical analysis approach. The object of this work is to bring forward a better understanding of velocity and static pressure profiles along the gas turbine diffusers and to provide an accurate experimental data set to validate the CFD prediction. For the CFD aspect, ANSYS CFX software was chosen as the solver. Two different types of mesh (hexagonal and tetrahedral) will be compared to the experimental results. It is understood that hexagonal (HEX) meshes are more time consuming and more computationally demanding, they are less prone to mesh sensitivity and have the tendancy to converge at a faster rate than the tetrahedral (TET) mesh. It was found that the HEX mesh was able to generate more consistent results and had less error than TET mesh.


Author(s):  
K. Bammert ◽  
R. Milsch

Blades of axial flow compressors are often roughened by corrosion or erosion. There is only scant information about the influence of this roughening on the boundary layers of the blades and thereby on the compressor efficiency. To obtain detailed information for calculating the efficiency drop due to the roughness, experimental investigations with an enlarged cascade have been executed. The results enabled to develop new formulas for a modified friction coefficient in the laminar region and for the laminar-turbulent transition and the separation points of the boundary layer. Thus, together with the Truckenbrodt theory, it was possible, to get a good reproduction of the experimental results.


Author(s):  
Anand P. Darji ◽  
Dilipkumar Bhanudasji Alone ◽  
Chetan S. Mistry

A transonic axial flow compressor undergoes severe vibrations due to instabilities like stall and surge when it operates at lower mass flow rate in the absence of any control devices. In present study, the attempt was made to understand the combine impact of circumferential casing grooves (CCG) of constant aspect ratio and different axial spacing between rotor and stator on the operating stability of single stage transonic axial compressor and that of rotor alone using numerical simulation. The optimum rotor-stator gap in the presence of grooved casing treatment was identified. The steady state numerical analysis was performed by using three-dimensional Reynolds Average Navier-Stokes equation adapting shear stress transport (SST) k-ω turbulence model. The study is reported in two sections. First section includes the detailed numerical study on baseline case having smooth casing wall (SCW). The computational results were validated with the experimental results available at Propulsion Division of CSIR-NAL, Bangalore. The computational study shows good agreement with experimental results. The second section comprises the effects of optimum designs of CCG and various axial spacing on the stall margin improvement of transonic compressor. Current computational study shows that the axial spacing between rotor and stator is an important parameter for improvement in stall margin not only for SCW but also for CCG. Therefore, the highest stall margin improvement of 9% has achieved for 75% axial spacing.


Author(s):  
Yan De-You

This paper provides a method of modelling the axial-flow compressors in the low speed starting regime of an engine from windmilling to idling. A structural formula for the model is established by means of reference (1). A method of step-by-step regression is provided by the author for determining the coefficient matrices of the structural formulae. Excellent agreement was obtained between the computational and experimental results.


Author(s):  
Jeroen De Ridder ◽  
Joris Degroote ◽  
Olivier Doaré

Fluid-elastic instabilities arise due to the coupling of structural motion and fluid flow. In the specific case of a clamped-clamped cylinder in axial flow, it will buckle at a sufficiently high flow velocity and start to flutter at even higher flow velocities. This dynamic behavior is of importance to nuclear reactor core design, undersea pipe lines and devices for energy harvesting. In this contribution, the fluid forces and the dynamics of a flexible clamped-clamped cylinder in turbulent axial flow are computed numerically. In contrast to present analytical approaches, this numerical model does not require to tune parameters for each specific case or to obtain coefficients from experiments. To provide insight in the way viscous fluid forces affect the dynamics of a cylinder in axial flow, fluid forces are computed on rigid inclined cylinders, mimicking the damping force experienced by the same cylinder moving perpendicular to the axial flow. The computations showed the existence of two different flow regimes. Each regime gave rise to a different lift force behavior, which will also influence the damping of the coupled system. Furthermore it is shown that the inlet turbulence has a non-negligible effect on these forces and thus on the dynamics of the cylinder. Next, the dynamics of a flexible cylinder clamped at both ends in axial water flow are computed by means of a methodology developed earlier. The results are successfully compared with dynamics measured in experiments available in literature. Computationally it was found that the cylinders natural frequency decreases with increasing flow velocity, until it loses stability by buckling. The threshold for buckling is in quantitative agreement with experimental results and weakly nonlinear theory. Above this threshold, the amplitude of the steady deformation increases with increasing flow speed. Eventually, a fluttering motion is predicted, in agreement with experimental results. It is also shown that even a small misalignment (1°–2°) between the flow and the structure can have a significant impact on the coupled dynamics.


1976 ◽  
Vol 98 (2) ◽  
pp. 199-211 ◽  
Author(s):  
E. M. Greitzer

This paper reports an experimental study of axial compressor surge and rotating stall. The experiments were carried out using a three stage axial flow compressor. With the experimental facility the physical parameters of the compression system could be independently varied so that their influence on the transient system behavior can be clearly seen. In addition, a new data analysis procedure has been developed, using a plenum mass balance, which enables the instantaneous compressor mass flow to be accurately calculated. This information is coupled to the unsteady pressure measurements to provide the first detailed quantitative picture of instantaneous compressor operation during both surge and rotating stall transients. The experimental results are compared to a theoretical model of the transient system response. The theoretical criterion for predicting which mode of compression system instability, rotating stall or surge, will occur is in good accord with the data. The basic scaling concepts that have been developed for relating transient data at different corrected speeds and geometrical parameters are also verified. Finally, the model is shown to provide an adequate quantitative description of the motion of the compression system operating point during the transients that occur subsequent to the onset of axial compressor stall.


1976 ◽  
Vol 98 (1) ◽  
pp. 103-113
Author(s):  
H. Nouse ◽  
A. Yamamoto ◽  
T. Yoshida ◽  
H. Nishimura ◽  
K. Takahara ◽  
...  

In order to investigate several problems associated with the turbine cooling, an air-cooled two-stage axial flow turbine for an aircraft engine application was designed. Aerodynamic characteristics of the two-stage turbine without coolants were obtained first from the cold air turbine tests, and predictions of the turbine performance with supplying of coolants were made using the test results. Following these experiments, cooling tests of the first stage turbine were conducted in the range of turbine inlet gas temperatures lower than 1360 K by the another test apparatus. The descriptions of the turbine and the two test apparatus and the experimental results of the two test turbines are presented. The performance prediction, coolant effects and Reynolds number effect on the turbine performance are also described.


1997 ◽  
Vol 119 (1) ◽  
pp. 114-127 ◽  
Author(s):  
D. E. Halstead ◽  
D. C. Wisler ◽  
T. H. Okiishi ◽  
G. J. Walker ◽  
H. P. Hodson ◽  
...  

Comprehensive experiments and computational analyses were conducted to understand boundary layer development on airfoil surfaces in multistage, axial-flow compressors and LP turbines. The tests were run over a broad range of Reynolds numbers and loading levels in large, low-speed research facilities which simulate the relevant aerodynamic features of modern engine components. Measurements of boundary layer characteristics were obtained by using arrays of densely packed, hot-film gauges mounted on airfoil surfaces and by making boundary layer surveys with hot wire probes. Computational predictions were made using both steady flow codes and an unsteady flow code. This is the first time that time-resolved boundary layer measurements and detailed comparisons of measured data with predictions of boundary layer codes have been reported for multistage compressor and turbine blading. Part 1 of this paper summarizes all of our experimental findings by using sketches to show how boundary layers develop on compressor and turbine blading. Parts 2 and 3 present the detailed experimental results for the compressor and turbine, respectively. Part 4 presents computational analyses and discusses comparisons with experimental data. Readers not interested in experimental detail can go directly from Part 1 to Part 4. For both compressor and turbine blading, the experimental results show large extents of laminar and transitional flow on the suction surface of embedded stages, with the boundary layer generally developing along two distinct but coupled paths. One path lies approximately under the wake trajectory while the other lies between wakes. Along both paths the boundary layer clearly goes from laminar to transitional to turbulent. The wake path and the non-wake path are coupled by a calmed region, which, being generated by turbulent spots produced in the wake path, is effective in suppressing flow separation and delaying transition in the non-wake path. The location and strength of the various regions within the paths, such as wake-induced transitional and turbulent strips, vary with Reynolds number, loading level, and turbulence intensity. On the pressure surface, transition takes place near the leading edge for the blading tested. For both surfaces, bypass transition and separated-flow transition were observed. Classical Tollmien–Schlichting transition did not play a significant role. Comparisons of embedded and first-stage results were also made to assess the relevance of applying single-stage and cascade studies to the multistage environment. Although doing well under certain conditions, the codes in general could not adequately predict the onset and extent of transition in regions affected by calming. However, assessments are made to guide designers in using current predictive schemes to compute boundary layer features and obtain reasonable loss predictions.


Author(s):  
De-sheng Zhang ◽  
Wei-dong Shi ◽  
Bin Chen ◽  
Xing-fan Guan

In order to analyze the flow characteristics of a high efficiency axial-flow pump, the behavior of the flow in an adjustable axial-flow pump bas been analyzed by numerical simulations of the entire stage based on Fluent software. The prediction data shows agreement with the experimental results. Numerical results show that the static pressure on pressure side of rotor blades increases slightly at radial direction, and remains almost constant in circumferential direction at design conditions, while it increases gradually from inlet to exit on suction side along the flow direction. The static pressure, total pressure and velocity at inlet, rotor blade exit and stator outlet were measured by five-hole probe. The experimental results show, inlet flow is almost axial and the prerotation is very small at design conditions. The meridional velocity and circulation distributions are almost uniform at rotor blades exit at design condition. The residual circulation still exists at downstream of stator, and the absolute flow angle at radial direction is almost consistent at design conditions, but Cu increases linearly from hub to tip at small flow rate conditions. To determine the influence of the hub leakage, a contrast experiment was accomplished. The measurement results show that hub leakage results in the decrease of efficiency, and the meridional velocity and circulation at rotor blade exit, especially near hub leakage region are influenced by the leakage.


Author(s):  
David E. Halstead ◽  
David C. Wisler ◽  
Theodore H. Okiishi ◽  
Gregory J. Walker ◽  
Howard P. Hodson ◽  
...  

Comprehensive experiments and computational analyses were conducted to understand boundary layer development on airfoil surfaces in multistage, axial-flow compressors and LP turbines. The tests were run over a broad range of Reynolds numbers and loading levels in large, low-speed research facilities which simulate the relevant aerodynamic features of modern engine components. Measurements of boundary layer characteristics were obtained by using arrays of densely packed, hot-film gauges mounted on airfoil surfaces and by making boundary layer surveys with hot wire probes. Computational predictions were made using both steady flow codes and an unsteady flow code. This is the first time that time-resolved boundary layer measurements and detailed comparisons of measured data with predictions of boundary layer codes have been reported for multistage compressor and turbine blading. Part 1 of this paper draws a composite picture of boundary layer development in turbomachinery based upon a synthesis of all of our experimental findings for the compressor and turbine. Parts 2 and 3 present the experimental results for the compressor and turbine, respectively. Part 4 presents computational analyses and discusses comparisons with experimental data. For both compressor and turbine blading, the experimental results show large extents of laminar and transitional flow on the suction surface of embedded stages, with the boundary layer generally developing along two distinct but coupled paths. One path lies approximately under the wake trajectory while the other lies between wakes. Along both paths the boundary layer clearly goes from laminar to transitional to turbulent. The wake path and the non-wake path are coupled by a calmed region which, being generated by turbulent spots produced in the wake path, is effective in suppressing flow separation and delaying transition in the non-wake path. The location and strength of the various regions within the paths, such as wake-induced transitional and turbulent strips, vary with Reynolds number, loading level and turbulence intensity. On the pressure surface, transition takes place near the leading edge for the blading tested. For both surfaces, bypass transition and separated-flow transition were observed. Classical Tollmien-Schlichting transition did not play a significant role. Comparisons of embedded and first-stage results were also made to assess the relevance of applying single-stage and cascade studies to the multistage environment. Although doing well under certain conditions, the codes in general could not adequately predict the onset and extent of transition in regions affected by calming. However, assessments are made to guide designers in using current predictive schemes to compute boundary layer features and obtain reasonable loss predictions.


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