332 Influence of Surface Residual Stress on Fatigue Strength of Bearing Steel

2006 ◽  
Vol 2006.6 (0) ◽  
pp. 271-272
Author(s):  
Katsuji TOSHA ◽  
Daisuke UEDA ◽  
Shigeo SHIMIZU
2012 ◽  
Vol 723 ◽  
pp. 82-86
Author(s):  
Pu Zhang ◽  
Pei Quan Guo ◽  
Yan Ke Cao ◽  
Xiao Wei Wang

Meshing cylindrical surface always bears the alternating stress in the practical application. It will bring fatigue failure and fracture phenomena if the alternating stress is uncontroled, seriously affect the service life of the mechanical devices. The fatigue strength of the workpiece will be improved to boost the surface quality and surface strength and use the way of controling the workpiece surface residual stress brought by metal cutting to compressive stress. High-speed milling technology can greatly enhance the surface strength and surface quality of the workpiece surface, it can also change the cutting parameters to control the residual stress of the workpiece surface, so that it can greatly improve the fatigue strength of the workpiece.


Author(s):  
Hitoshi Soyama ◽  
Dan Macodiyo

Cavitation normally causes severe damage in hydraulic machinery such as pumps and valves. However, the cavitation impacts at the bubble collapse can be used to enhance the surface of metallic materials just as the same way as shot peening. In case of peening using cavitation impact, the cavitation is produced by injecting a high-speed water jet in a water-filled chamber. The authors have already demonstrated the fatigue strength improvement of materials using a high-speed water jet in water. Recently the authors succeeded in producing a cavitating jet in air by injecting a high-speed water jet into a low-speed water jet using a concentric nozzle. Cavitating jet in air can be used to peen parts of plant which cannot peened by the water-filled chamber, thereby impeding the initiation and/or the development of cracks. In this study, in order to demonstrate the improvement of fatigue strength of materials using cavitating jet in air, stainless steel (JIS SUS316L) was peened and the residual stress measured using the X-ray diffraction method. The surface residual stress of non-peened and peened specimen was −68 MPa and −350 MPa, respectively. The fatigue strength of the specimen were then investigated using the rotating bending fatigue test, with a stress ratio of R = −1. The fatigue strength of peened specimen by cavitating jet in air improved by 20% compared with nonpeened specimen.


2019 ◽  
Vol 3 (4) ◽  
pp. 89 ◽  
Author(s):  
Wolfgang Schneller ◽  
Martin Leitner ◽  
Sebastian Pomberger ◽  
Sebastian Springer ◽  
Florian Beter ◽  
...  

This paper focusses on the effect of hot isostatic pressing (HIP) and a solution annealing post treatment on the fatigue strength of selectively laser melted (SLM) AlSi10Mg structures. The aim of this work is to assess the effect of the unprocessed (as-built) surface and residual stresses, regarding the fatigue behaviour for each condition. The surface roughness of unprocessed specimens is evaluated based on digital light optical microscopy and subsequent three-dimensional image post processing. To holistically characterize contributing factors to the fatigue strength, the axial surface residual stress of all specimens with unprocessed surfaces is measured using X-ray diffraction. Furthermore, the in-depth residual stress distribution of selected samples is analyzed. The fatigue strength is evaluated by tension-compression high-cycle fatigue tests under a load stress ratio of R = −1. For the machined specimens, intrinsic defects like pores or intermetallic phases are identified as the failure origin. Regarding the unprocessed test series, surface features cause the failures that correspond to significantly reduced cyclic material properties of approximately −60% referring to machined ones. There are beneficial effects on the surface roughness and residual stresses evoked due to the post treatments. Considering the aforementioned influencing factors, this study provides a fatigue assessment of the mentioned conditions of the investigated Al-material.


2006 ◽  
Vol 524-525 ◽  
pp. 569-574 ◽  
Author(s):  
Guenael Germain ◽  
Franck Morel ◽  
Jean Lu Lebrun ◽  
Anne Morel ◽  
Bertrand Huneau

The use of Laser Assisted Machining (LAM) can improve different aspects of the machinability of high strength materials. A study was undertaken to determine the optimum cutting parameters and to quantify their influence on fatigue strength according to the type of microstructure created. Two different materials were studied: a bearing steel (100Cr6 / AISI 52100) and an aeronautical titanium alloy (Ti6Al4V). In the bearing steel a significant increase of the fatigue resistance was observed due to the transformation of the surface layer into martensite. For the titanium alloy, a slight reduction in the fatigue strength was found as in this case the microstructure and residual stress state of the surface layer was less beneficial. The surface roughness has also been measured and no significant variation has been observed for different laser powers in each material.


Author(s):  
J. Fang ◽  
H. M. Chan ◽  
M. P. Harmer

It was Niihara et al. who first discovered that the fracture strength of Al2O3 can be increased by incorporating as little as 5 vol.% of nano-size SiC particles (>1000 MPa), and that the strength would be improved further by a simple annealing procedure (>1500 MPa). This discovery has stimulated intense interest on Al2O3/SiC nanocomposites. Recent indentation studies by Fang et al. have shown that residual stress relief was more difficult in the nanocomposite than in pure Al2O3. In the present work, TEM was employed to investigate the microscopic mechanism(s) for the difference in the residual stress recovery in these two materials.Bulk samples of hot-pressed single phase Al2O3, and Al2O3 containing 5 vol.% 0.15 μm SiC particles were simultaneously polished with 15 μm diamond compound. Each sample was cut into two pieces, one of which was subsequently annealed at 1300° for 2 hours in flowing argon. Disks of 3 mm in diameter were cut from bulk samples.


2021 ◽  
Vol 111 ◽  
pp. 102673
Author(s):  
Liangbi Li ◽  
Jingxi Zhang ◽  
Yiwen Zhang ◽  
Deqin Zhu ◽  
Zhengquan Wan ◽  
...  

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