scholarly journals C22 Development of System to Estimate Tool Wear of Ball End Mill

2008 ◽  
Vol 2008.7 (0) ◽  
pp. 187-188
Author(s):  
Cheolwon SONG ◽  
Hideki AOYAMA
Keyword(s):  
End Mill ◽  
2011 ◽  
Vol 223 ◽  
pp. 66-74 ◽  
Author(s):  
Takashi Matsumura

Multi-axis controlled machining has been increasing with the demand for high quality in mold manufacturing. The cutter axis inclination should be properly determined in the milling operations. The paper discusses the cutting process of ball end mill with the cutter axis inclination. Two mechanistic models are presented to show the effect of the cutter axis inclination on the tool wear and the surface finish. The actual cutting time during a rotation of the cutter reduces with increasing the cutter axis inclination. Then, the tool is cooled in the non-cutting time. The tool wear is suppressed with reducing the cutting temperature. The surface finish is also improved by increasing cutting velocities with the cutter axis inclination. When the cutter is inclined in the feed direction, the effect of the edge roughness on the surface finish is eliminated. The discussion based on the simulation is verified in the cutting tests for brittle materials.


2016 ◽  
Vol 2016.69 (0) ◽  
pp. 15-16
Author(s):  
Tetsuya TORII ◽  
Amine GOUARIR ◽  
Mitsuaki MURATA ◽  
Syuhei KUROKAWA ◽  
Yoji MATSUKAWA ◽  
...  

2001 ◽  
Vol 25 (2) ◽  
pp. 145-154 ◽  
Author(s):  
Takashi Miyaguchi ◽  
Masami Masuda ◽  
Etsuo Takeoka ◽  
Hiroyasu Iwabe

2010 ◽  
Vol 44-47 ◽  
pp. 2617-2621
Author(s):  
Zhi Wei ◽  
Mei Lin Gu ◽  
Yu Tao Wang ◽  
Tong Hui Li

The force and wear of carbide ball-end mill when quartz glass is milled in the dry state has been studied. Cutting experiments have been investigated for different cutting parameters. The relationship between milling force and cutting conditions has been analyzed. Mechanism and patterns of tool wear has also been studied. A group of reasonable milling parameters have been achieved to mill quartz glass using carbide ball-end mill and tool wear can be delayed in the selected group of cutting parameters.


2019 ◽  
Vol 104 (9-12) ◽  
pp. 4063-4075
Author(s):  
Rami Belguith ◽  
Maher Baili ◽  
Lotfi Sai ◽  
Mihed Ben Said ◽  
Gilles Dessein ◽  
...  

2012 ◽  
Vol 78 (791) ◽  
pp. 2689-2697 ◽  
Author(s):  
Kazuya HAMAGUCHI ◽  
Akihiro HIRAYAMA ◽  
Hiroo SHIZUKA ◽  
Koichi OKUDA

2000 ◽  
Vol 2000.2 (0) ◽  
pp. 137-138
Author(s):  
Ichiro TAKAHASHI ◽  
Manabu MITSUMORI ◽  
YI Lu ◽  
Yoshimi TAKEUCHI ◽  
Masahiro ANZAI

2011 ◽  
Vol 325 ◽  
pp. 606-611 ◽  
Author(s):  
Kazuya Hamaguchi ◽  
Yuji Kagata ◽  
Hiroo Shizuka ◽  
Koichi Okuda

This paper describes the effect of the tool tilting angle on the tool wear and the surface roughness in micro ball end milling. The cutting tests of hardened stainless steel were carried out by using of the micro ball end mill with radius of 100mm under the conditions of tilting angle from 0° to 45°. The spindle speed was fixed in a constant of 120,000 min-1. The feed per tooth, axial depth of cut and radial depth of cut were also fixed. The flank wear, the surface roughness and the cutting force were investigated. As a result, the maximum width of flank wear of the micro ball end mill tended to decrease with an increase in the tilting angle of spindle. The surface roughness became almost constant not depending on the tilting angle of the spindle.


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