Modeling of Cutting Process with Cutter Axis Inclination

2011 ◽  
Vol 223 ◽  
pp. 66-74 ◽  
Author(s):  
Takashi Matsumura
Keyword(s):  
Tool Wear ◽  
Surface Finish ◽  
Cutting Temperature ◽  
Cutting Process ◽  
Mechanistic Models ◽  
End Mill ◽  
High Quality ◽  
Ball End Mill ◽  
Milling Operations ◽  
Edge Roughness

Multi-axis controlled machining has been increasing with the demand for high quality in mold manufacturing. The cutter axis inclination should be properly determined in the milling operations. The paper discusses the cutting process of ball end mill with the cutter axis inclination. Two mechanistic models are presented to show the effect of the cutter axis inclination on the tool wear and the surface finish. The actual cutting time during a rotation of the cutter reduces with increasing the cutter axis inclination. Then, the tool is cooled in the non-cutting time. The tool wear is suppressed with reducing the cutting temperature. The surface finish is also improved by increasing cutting velocities with the cutter axis inclination. When the cutter is inclined in the feed direction, the effect of the edge roughness on the surface finish is eliminated. The discussion based on the simulation is verified in the cutting tests for brittle materials.

Cutting process of glass with inclined ball end mill

2008 ◽  
Vol 200 (1-3) ◽  
pp. 356-363 ◽  
Author(s):  
Takashi Matsumura ◽  
Takenori Ono
Keyword(s):  
Cutting Process ◽  
End Mill ◽  
Ball End Mill

2D FEM Estimate of Tool Wear in Hard Cutting Operation: Tool Wear and Simulation of Hard Cutting Process under Steady State

2009 ◽  
Vol 69-70 ◽  
pp. 306-310
Author(s):  
Fu Gang Yan ◽  
Cai Xu Yue ◽  
Xian Li Liu ◽  
Yu Fu Li ◽  
Shu Yi Ji
Keyword(s):  
Steady State ◽  
Tool Wear ◽  
Model Simulation ◽  
Cutting Temperature ◽  
Cutting Process ◽  
Workpiece Material ◽  
Machined Surface ◽  
Fem Model ◽  
Fem Method ◽  
Hard Cutting

Tool wear plays an important role in cutting process research. It affects the quality of machined surface and cutting parameter to a great extent, such as cutting force, cutting temperature and cutting quiver. In order to predict tool wear in hard cutting process by using FEM method, the character of tool wear during cutting process is presented firstly, and Usui’s tool wear rate model is introduced. Then the FEM model for steady state cutting process using Abaqus is established. FEM model describes the workpiece material characteristic accurately for the process of PCBN tool cutting GCr15 by adoptiving Johnson-Cook constitutive model. Simulation results of steady cutting process offer foundation to simulate tool wear.

scholarly journals INFLUENCE OF THE USE OF CARAPA GUIANENSIS OIL (ANDIROBA OIL) COMPARED WITH COMMERCIAL CUTTING FLUID IN THE TURNING PROCESS OF THE ABNT 1045 STEEL GRADES

2019 ◽  
Vol 16 (33) ◽  
pp. 21-29
Author(s):  
T. I. M. BOTELHO ◽  
G. S. FIGUEIREDO ◽  
F. M. PRAXEDES ◽  
J. V. U. TEIXEIRA ◽  
E. B. MONTEIRO
Keyword(s):  
Tool Wear ◽  
Surface Finish ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Turning Process ◽  
Machining Processes ◽  
Carapa Guianensis ◽  
1045 Steel

The increasing technological advances obtained both in the development of new materials and of machine tools increased the demand for the machining processes and in addition, the use of increased cutting fluids. However, it’s necessary to have characteristics that don’t harm the environment and the operator. In machining processes, cutting fluids, when properly chosen and applied, may reflect benefits during the manufacturing process. This work evaluated the performance of a commercial cutting fluid by comparing it with vegetable oil extracted from carapa guianensis in the abnt 1045 steel turning process. The cutting speed (vc), tool feed (f) and depth (ap) and the influence of the use of both of them on the metal was verified with the following variables: chip analysis, surface finish, cutting temperature and tool wear. It was observed that with the use of andiroba oil, better chip was generated for the safety of the operator, higher cutting temperatures in the piece, higher tool wear and better surface finish with a difference of 23% compared to commercial cutting fluid. Thus, the fluid from andiroba based on the conventional application demonstrated a viable alternative in the turning process of abnt 1045 steel, because it’s biodegradable and reduces petroleum-based cutting fluids.

scholarly journals INFLUENCE OF THE USE OF CARAPA GUIANENSIS OIL (ANDIROBA OIL) COMPARED WITH COMMERCIAL CUTTING FLUID IN THE TURNING PROCESS OF THE ABNT 1045 STEEL GRADES

2019 ◽  
Vol 16 (33) ◽  
pp. 927-935
Author(s):  
T. I. M. BOTELHO ◽  
G. S. FIGUEIREDO ◽  
F. M. PRAXEDES ◽  
J. V. U. TEIXEIRA ◽  
E. B. MONTEIRO
Keyword(s):  
Tool Wear ◽  
Surface Finish ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Turning Process ◽  
Machining Processes ◽  
Carapa Guianensis ◽  
1045 Steel

The increasing technological advances obtained both in the development of new materials and of machine tools increased the demand for the machining processes and in addition, the use of increased cutting fluids. However, it’s necessary to have characteristics that don’t harm the environment and the operator. In machining processes, cutting fluids, when properly chosen and applied, may reflect benefits during the manufacturing process. This work evaluated the performance of a commercial cutting fluid by comparing it with vegetable oil extracted from carapa guianensis in the abnt 1045 steel turning process. The cutting speed (vc), tool feed (f) and depth (ap) and the influence of the use of both of them on the metal was verified with the following variables: chip analysis, surface finish, cutting temperature and tool wear. It was observed that with the use of andiroba oil, better chip was generated for the safety of the operator, higher cutting temperatures in the piece, higher tool wear and better surface finish with a difference of 23% compared to commercial cutting fluid. Thus, the fluid from andiroba based on the conventional application demonstrated a viable alternative in the turning process of abnt 1045 steel, because it’s biodegradable and reduces petroleum-based cutting fluids.

A-07 In-process Detection of End mill Tool Wear : Characteristics of detected signals on ball end mill

2016 ◽  
Vol 2016.69 (0) ◽  
pp. 15-16
Author(s):  
Tetsuya TORII ◽  
Amine GOUARIR ◽  
Mitsuaki MURATA ◽  
Syuhei KUROKAWA ◽  
Yoji MATSUKAWA ◽  
...  
Keyword(s):  
Tool Wear ◽  
End Mill ◽  
Ball End Mill ◽  
Wear Characteristics ◽  
Process Detection

2D FEM Estimate of Tool Wear in Hard Cutting Operation: Extractive of Interrelated Parameters and Tool Wear Simulation Result

2009 ◽  
Vol 69-70 ◽  
pp. 316-321 ◽  
Author(s):  
Cai Xu Yue ◽  
Xian Li Liu ◽  
Hong Min Pen ◽  
Jing Shu Hu ◽  
Xing Fa Zhao
Keyword(s):  
Tool Wear ◽  
Cutting Temperature ◽  
Cutting Process ◽  
Wear Loss ◽  
Cutting Condition ◽  
Machined Surface ◽  
Wear Prediction ◽  
Tool Wear Prediction ◽  
Cutting Model ◽  
Hard Cutting

Tool wear plays an important part during cutting process, and wear loss has a close relationship with cutting condition, which affects machined surface mostly. In order to accomplish tool wear prediction in way of FEM, based on founding of cutting model under steady state, interrelated parameters needed for tool wear prediction, such as cutting temperature, contact pressure and raletive sliding velocity are extracted. By compiling Python subprogram and using Abaqus tool in hard cutting process PCBN tool wear is predicted, which provide foundation for optimizing cutting condition.

Cutting temperature, tool wear, and tool life in heat-pipe-assisted end-milling operations

2014 ◽  
Vol 72 (5-8) ◽  
pp. 995-1007 ◽  
Author(s):  
Lin Zhu ◽  
Shuang-Shuang Peng ◽  
Cheng-Long Yin ◽  
Tien-Chien Jen ◽  
Xi Cheng ◽  
...  
Keyword(s):  
Tool Wear ◽  
Heat Pipe ◽  
Tool Life ◽  
End Milling ◽  
Cutting Temperature ◽  
Milling Operations

Effect of tool stiffness upon tool wear in high spindle speed milling using small ball end mill

2001 ◽  
Vol 25 (2) ◽  
pp. 145-154 ◽  
Author(s):  
Takashi Miyaguchi ◽  
Masami Masuda ◽  
Etsuo Takeoka ◽  
Hiroyasu Iwabe
Keyword(s):  
Tool Wear ◽  
Spindle Speed ◽  
End Mill ◽  
Ball End Mill ◽  
Small Ball
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