A-07 In-process Detection of End mill Tool Wear : Characteristics of detected signals on ball end mill

2016 ◽  
Vol 2016.69 (0) ◽  
pp. 15-16
Author(s):  
Tetsuya TORII ◽  
Amine GOUARIR ◽  
Mitsuaki MURATA ◽  
Syuhei KUROKAWA ◽  
Yoji MATSUKAWA ◽  
...  
Keyword(s):  
Tool Wear ◽  
End Mill ◽  
Ball End Mill ◽  
Wear Characteristics ◽  
Process Detection

scholarly journals Effect of Run-Out on Tool Wear Characteristics and Cutting Forces in Micro Ball End Mill

2012 ◽  
Vol 78 (791) ◽  
pp. 2689-2697 ◽  
Author(s):  
Kazuya HAMAGUCHI ◽  
Akihiro HIRAYAMA ◽  
Hiroo SHIZUKA ◽  
Koichi OKUDA
Keyword(s):  
Tool Wear ◽  
Cutting Forces ◽  
End Mill ◽  
Ball End Mill ◽  
Wear Characteristics

Modeling of Cutting Process with Cutter Axis Inclination

2011 ◽  
Vol 223 ◽  
pp. 66-74 ◽  
Author(s):  
Takashi Matsumura
Keyword(s):  
Tool Wear ◽  
Surface Finish ◽  
Cutting Temperature ◽  
Cutting Process ◽  
Mechanistic Models ◽  
End Mill ◽  
High Quality ◽  
Ball End Mill ◽  
Milling Operations ◽  
Edge Roughness

Multi-axis controlled machining has been increasing with the demand for high quality in mold manufacturing. The cutter axis inclination should be properly determined in the milling operations. The paper discusses the cutting process of ball end mill with the cutter axis inclination. Two mechanistic models are presented to show the effect of the cutter axis inclination on the tool wear and the surface finish. The actual cutting time during a rotation of the cutter reduces with increasing the cutter axis inclination. Then, the tool is cooled in the non-cutting time. The tool wear is suppressed with reducing the cutting temperature. The surface finish is also improved by increasing cutting velocities with the cutter axis inclination. When the cutter is inclined in the feed direction, the effect of the edge roughness on the surface finish is eliminated. The discussion based on the simulation is verified in the cutting tests for brittle materials.

Effect of tool stiffness upon tool wear in high spindle speed milling using small ball end mill

2001 ◽  
Vol 25 (2) ◽  
pp. 145-154 ◽  
Author(s):  
Takashi Miyaguchi ◽  
Masami Masuda ◽  
Etsuo Takeoka ◽  
Hiroyasu Iwabe
Keyword(s):  
Tool Wear ◽  
Spindle Speed ◽  
End Mill ◽  
Ball End Mill ◽  
Small Ball

The Force and Wear of Carbide Mill in Milling Glass

2010 ◽  
Vol 44-47 ◽  
pp. 2617-2621
Author(s):  
Zhi Wei ◽  
Mei Lin Gu ◽  
Yu Tao Wang ◽  
Tong Hui Li
Keyword(s):  
Tool Wear ◽  
Quartz Glass ◽  
Cutting Parameters ◽  
Cutting Conditions ◽  
End Mill ◽  
Ball End Mill ◽  
Milling Force ◽  
Milling Parameters ◽  
The Relationship ◽  
Cutting Experiments

The force and wear of carbide ball-end mill when quartz glass is milled in the dry state has been studied. Cutting experiments have been investigated for different cutting parameters. The relationship between milling force and cutting conditions has been analyzed. Mechanism and patterns of tool wear has also been studied. A group of reasonable milling parameters have been achieved to mill quartz glass using carbide ball-end mill and tool wear can be delayed in the selected group of cutting parameters.

scholarly journals Experimental investigation of tool wear and its effect on TiSiN-coated ball-end mill geometry in high-speed milling

2019 ◽  
Vol 104 (9-12) ◽  
pp. 4063-4075
Author(s):  
Rami Belguith ◽  
Maher Baili ◽  
Lotfi Sai ◽  
Mihed Ben Said ◽  
Gilles Dessein ◽  
...  
Keyword(s):  
Experimental Investigation ◽  
Tool Wear ◽  
High Speed ◽  
End Mill ◽  
Ball End Mill ◽  
High Speed Milling

In-Process Tool Wear Detection of Uncoated Square End Mill Based on Electrical Contact Resistance

2016 ◽  
Vol 10 (5) ◽  
pp. 767-772 ◽  
Author(s):  
Amine Gouarir ◽  
◽  
Syuhei Kurokawa ◽  
Takao Sajima ◽  
Mitsuaki Murata ◽  
...  
Keyword(s):  
Tool Wear ◽  
Contact Resistance ◽  
High Speed ◽  
Detection System ◽  
Electrical Contact ◽  
Milling Process ◽  
End Mill ◽  
Electrical Contact Resistance ◽  
End Mills ◽  
Process Detection

This paper presents a method for in-process detection of tool wear in square end mills. The developed high-speed tool wear detection system uses the contact resistance between the tool and workpiece as a gauge to monitor the progression of tool wear. The electrical resistance decreases with an increase in contact area on the tool flank. In the experiments conducted in our previous study, the target was the face milling process. In the present study, the experiments were conducted on down cut milling with a square end mill. The results are presented based on the observations made on the relationship between the area of tool flank wear and tool-work contact resistance. In conclusion, the results of the experiment show that the present tool wear detection system is effective as an in-process tool wear detection system for square end mills.

In-process Detection of End mill Tool Wear

2017 ◽  
Vol 2017.70 (0) ◽  
pp. 902
Author(s):  
Tetsuya TORII ◽  
Amine GOUARIR ◽  
Mitsuaki MURATA ◽  
Syuhei KUROKAWA ◽  
Yoji MATSUKAWA ◽  
...  
Keyword(s):  
Tool Wear ◽  
End Mill ◽  
Process Detection

Production of Small Diameter Ball End Mill and Influence of Surface Treatment for Tool Wear

2000 ◽  
Vol 2000.2 (0) ◽  
pp. 137-138
Author(s):  
Ichiro TAKAHASHI ◽  
Manabu MITSUMORI ◽  
YI Lu ◽  
Yoshimi TAKEUCHI ◽  
Masahiro ANZAI
Keyword(s):  
Tool Wear ◽  
Surface Treatment ◽  
Small Diameter ◽  
End Mill ◽  
Ball End Mill
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