scholarly journals Experimental Identification of Thermal System Parameters of Machine Tools. 1st Report. Proposition of Identification Method for Isolated Structure with One-Dimensional Heat Flow.

1992 ◽  
Vol 58 (549) ◽  
pp. 1648-1654
Author(s):  
Yasuhiro KOBAYASHI ◽  
Takehiro WATANABE ◽  
Yoshitaro YOSHIDA
2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Christopher Zeh ◽  
Ole Willers ◽  
Thomas Hagemann ◽  
Hubert Schwarze ◽  
Jörg Seume

Abstract While turbocharging is a key technology for improving the performance and efficiency of internal combustion engines, the operating behavior of the turbocharger is highly dependent on the rotor temperature distribution as it directly modifies viscosity and clearances of the fluid film bearings. Since a direct experimental identification of the rotor temperature of an automotive turbocharger is not feasible at an acceptable expense, a combination of numerical analysis and experimental identification is applied to investigate its temperature characteristic and level. On the one hand, a numerical conjugate heat transfer (CHT) model of the automotive turbocharger investigated is developed using a commercial CFD-tool and a bidirectional, thermal coupling of the CFD-model with thermohydrodynamic lubrication simulation codes is implemented. On the other hand, experimental investigations of the numerically modeled turbocharger are conducted on a hot gas turbocharger test rig for selected operating points. Here, rotor speeds range from 64.000 to 168.000 rpm. The turbine inlet temperature is set to 600 °C and the lubricant is supplied at a pressure of 300 kPa with 90 °C to ensure practically relevant boundary conditions. Comparisons of measured and numerically predicted local temperatures of the turbocharger components indicate a good agreement between the analyses. The calorimetrically determined frictional power loss of the bearings as well as the floating ring speed are used as additional validation parameters. Evaluation of heat flow of diabatic simulations indicates a high sensitivity of local temperatures to rotor speed and load. A cooling effect of the fluid film bearings is present. Consequently, results confirm the necessity of the diabatic approach to the heat flow analysis of turbocharger rotors.


2019 ◽  
Vol 9 (13) ◽  
pp. 2701 ◽  
Author(s):  
Li ◽  
Yang ◽  
Gao ◽  
Su ◽  
Wei ◽  
...  

Error compensation technology offers a significant means for improving the geometric accuracy of CNC machine tools (MTs) as well as extending their service life. Measurement and identification are important prerequisites for error compensation. In this study, a measurement system, mainly composed of a self-developed micro-angle sensor and an L-shape standard piece, is proposed. Meanwhile, a stepwise identification method, based on an integrated error model, is established. In one measurement, four degrees-of-freedom errors, including two-dimensional displacement and two-dimensional angle of a linear guideway, can be obtained. Furthermore, in accordance with the stepwise identification method, the L-shape standard piece is placed in three different planes, so that the measurement and identification of all 21 geometric errors can be implemented. An experiment is carried out on a coordinate measuring machine (CMM) to verify the system. The residual error of the angle error, translation error and squareness error are 1.5″, 2 μm and 3.37″, respectively, and these are compared to the values detected by a Renishaw laser interferometer.


2021 ◽  
Vol 2 (1) ◽  
pp. 38-43
Author(s):  
Elena A. Glukhova ◽  
Pavel I. Safronov ◽  
Lev M. Burshtein

The article presents the one-dimensional basin modeling performed in four wells to reconstruct the thermal history of deposits and reconstruct the effective values of the heat flow density.


Author(s):  
Christopher Zeh ◽  
Ole Willers ◽  
Thomas Hagemann ◽  
Hubert Schwarze ◽  
Joerg R. Seume

Abstract While turbocharging is a key technology for improving the performance and efficiency of internal combustion engines, the operating behavior of the turbocharger is highly dependent on the rotor temperature distribution as it directly modifies viscosity and clearances of the fluid film bearings. Since a direct experimental identification of the rotor temperature of an automotive turbocharger is not feasible at an acceptable expense, a combination of numerical analysis and experimental identification is applied to investigate its temperature characteristic and level. On the one hand, a numerical conjugate heat transfer (CHT) model of the automotive turbocharger investigated is developed using a commercial CFD-tool and a bidirectional, thermal coupling of the CFD-model with thermohydrodynamic lubrication simulation codes is implemented. On the other hand, experimental investigations of the numerically modelled turbocharger are conducted on a hot gas turbocharger test rig for selected operating points. Here, rotor speeds range from 64.000 to 168.000 rpm. The turbine inlet temperature is set to 600°C and the lubricant is supplied at a pressure of 300 kPa with 90°C to ensure practically relevant boundary conditions. Comparisons of measured and numerically predicted local temperatures of the turbocharger components indicate a good agreement between the analyses. The calorimetrically determined frictional power loss of the bearings as well as the floating ring speed are used as additional validation parameters. Evaluation of heat flow of diabatic simulations indicates a high sensitivity of local temperatures to rotor speed and load. A cooling effect of the fluid film bearings is present. Consequently, results confirm the necessity of the diabatic approach to the heat flow analysis of turbocharger rotors.


2012 ◽  
Vol 565 ◽  
pp. 639-643
Author(s):  
Ping Yan Bian ◽  
Bo Zhao ◽  
Zhe Liu

Based on similarity principle, cutting modes of turning, milling, grinding etc are equivalent to three load forms of dot, line and face. And three different loads of dot, line and face are applied on the nano-ZrO2 workpiece by three different indenter models of dot, line and face. To one-dimensional ultrasonic vibration system, the influence is studied which is of different load forms and different load magnitudes on acoustic system characteristics of ultrasonic machining. The experimental results show that, the change of loads has little influence on the acoustic system parameters of ultrasonic machining when the load modes on the nano-ZrO2 workpiece are dot and line. And when the load mode is surface contact, the change of loads has significant influence on the acoustic system parameters of ultrasonic machining.


2008 ◽  
Vol 2008 ◽  
pp. 1-14 ◽  
Author(s):  
Douglas Domingues Bueno ◽  
Clayton Rodrigo Marqui ◽  
Rodrigo Borges Santos ◽  
Camilo Mesquita Neto ◽  
Vicente Lopes

This paper deals with the study of algorithms for robust active vibration control in flexible structures considering uncertainties in system parameters. It became an area of enormous interest, mainly due to the countless demands of optimal performance in mechanical systems as aircraft, aerospace, and automotive structures. An important and difficult problem for designing active vibration control is to get a representative dynamic model. Generally, this model can be obtained using finite element method (FEM) or an identification method using experimental data. Actuators and sensors may affect the dynamics properties of the structure, for instance, electromechanical coupling of piezoelectric material must be considered in FEM formulation for flexible and lightly damping structure. The nonlinearities and uncertainties involved in these structures make it a difficult task, mainly for complex structures as spatial truss structures. On the other hand, by using an identification method, it is possible to obtain the dynamic model represented through a state space realization considering this coupling. This paper proposes an experimental methodology for vibration control in a 3D truss structure using PZT wafer stacks and a robust control algorithm solved by linear matrix inequalities.


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