scholarly journals An Utilization of Palm Fuel Ash (POFA) and Ceramic Waste as Cement Materials Replacement in Concrete Production

2018 ◽  
Vol 7 (3.9) ◽  
pp. 89 ◽  
Author(s):  
Faisal Sheikh Khalid ◽  
Puteri Natasya Mazenan ◽  
Abdul Halim Abdul Ghani ◽  
Nurul Bazilah Azmi ◽  
Mohd Irwan Juki ◽  
...  

The consumption of agricultural and industrial wastes has grown rapidly across the world which leads to create large quantities of wastes. It reflects the problem of having a limited number of landfills due to a huge amount of waste produced. Therefore, the solution is recycle the agricultural and industrial wastes as one of the materials use in concrete. Agricultural and industrial wastes were selected as cement replacement in a concrete production. This study aims to investigate the concrete properties containing palm oil fuel ash (POFA) and ceramic tile wastes, such as workability, compressive and splitting tensile strength. The concrete mix design ratio was designed for concrete grade strength 30 and water cement ratio of 0.55. Testing for compressive strength was measured at 7 and 28 days and for tensile strength only at 28 days. This research finds that with combination of 5% POFA and 10% ceramic with 27.1 MPa for compressive strength and 2.5 MPa for tensile strength will be the optimum mix design to replace cement in concrete. This research helps to improve the knowledge, increase the level of environmental awareness and understanding the importance and recycling the construction waste generated.  

2017 ◽  
Vol 864 ◽  
pp. 278-283 ◽  
Author(s):  
Saffuan Wan Ahmad ◽  
Khairunisa Muthusamy ◽  
Hanafi Hashim ◽  
Maizatil Akma Yaacob

The growing construction industry that demands for more natural sand supply has indirectly causes the escalation of river sand mining activity. Excessive sand mining affects the water quality and habitats of aquatic life. At the same time, the continuous dumping of palm oil fuel ash, a by-product of oil palm mill causes pollution to the environment. In order to preserve the natural sand and reduce amount of palm oil fuel ash disposed as waste, the present study investigates the potential use of palm oil fuel ash in concrete production. Thus, the effect of unground palm oil fuel ash as partial sand replacement towards workability and compressive strength of concrete is discussed in this paper. A total of six mixes were used in this experimental work. Plain concrete containing 100% river sand was used as reference specimen. The rest of the mixes were prepared by integrating unground palm oil fuel ash by 2%, 4%, 6%, 8% and 10% by weight of sand. All specimens were prepared in form of cubes and subjected to water curing until the testing age. Slump test were conducted on the fresh mix to determine the concrete workability. Compressive strength test were conducted at 7, 14 and 28 days. The finding shows that addition of unground palm oil fuel ash up to 8% does not have significant effect on concrete workability. In terms of compressive strength, inclusion of 6% unground palm oil fuel ash increases the strength of concrete by approximately 13%.


2019 ◽  
Vol 3 (1) ◽  
pp. 24-29
Author(s):  
Mazizah Ezdiani Mohamad ◽  

Cement production is a major environmental problem that causes the release of carbon dioxide into the atmosphere. This study attempts to sustainably use palm oil fuel ash (POFA) and eggshell powder (ESP) as partial replacements for Ordinary Portland cement (OPC) in concrete production. POFA and ESP are two wastes that need to be managed to reduce their detrimental environmental effects. As such compressive and slump tests were conducted on POFA-ESP-OPC concrete mixtures by replacing 10% of OPC with POFA-ESP. Two mediums of curing were used: tap water and river water. It was found that the compressive strength and slump resistance of these mixtures were within the ranges typically encountered in regular concrete mixtures indicating the viability of this procedure employed for structural applications.


Author(s):  
Mohamad Hairi Osman ◽  
◽  
Suraya Hani Adnan ◽  
Nurul Izlin Mazlin ◽  
Wan Amizah Wan Jusoh ◽  
...  

This paper investigates the stress strain behaviour of concrete containing Palm Oil Fuel Ash and Expanded Polystyrene, axial compressive strength, tensile strength and modulus of elasticity. EPS-POFA concrete was prepared by substituting fine aggregates with EPS beads and cement replaced with POFA by 10%, 20% and 30%. Results of this study showed that EPS-POFA concrete exhibited low axial compressive strength, peak strain, tensile strength and elastic modulus when the EPS and POFA contents in concrete increased. However, the decrease in axial compressive strength of concretes with containing 10 to 20% EPS and POFA are suitable amount and acceptable to be applied on building structure as per stated in America Concrete Institute 318 with minimum specified compressive strength for structural concrete is 2500 psi (17 MPa). While, the failure of EPS-POFA concrete under axial compression gradually occurred and the concretes were able to retain the load after failure without full collapse. The slope of stress-strain curve of concretes with containing EPS and POFA was lower than that of normal concrete, demonstrating that the normal concrete more brittleness that EPS-POFA concretes.


2020 ◽  
Vol 997 ◽  
pp. 3-7
Author(s):  
Abdul Wafi Razali ◽  
Nur Fadilah Darmansah ◽  
Afzan Ahmad Zaini ◽  
Siti Halipah Ibrahim ◽  
Nadia Zaini ◽  
...  

The usage of agricultural waste in form of ashes as one of the constituent materials in concrete has been studied in recent years. Palm Oil Fuel Ash (POFA) is one of the largest agricultural wastes produced in Malaysia that contain high amount of silica with pozzolanic properties. The mass production of POFA are typically disposed to open area and in turn can generate environmental issues and health hazards. Due to the waste disposal problem, a number of initiatives have been done by utilizing POFA into various construction materials including as substitute to Ordinary Portland Cement (OPC) in concrete production. This paper discusses on the water absorption properties and compressive strength of concrete by utilizing POFA in several series of cement replacement. OPC was replaced by POFA at 2.5%, 5%,7.5% and 10% in these series of mix design. Control OPC concrete sample was also prepared for comparison. The samples were prepared in 100 mm cubic moulds and tested for compressive strength and water absorption for 7, 14 and 28-day curing ages. Three replicates were prepared for each concrete mix and for each test conducted. The results stipulated that the higher percentage of POFA replacement decreased the compressive strength and increased the water absorption amount of concrete mixture over different concrete ages.


2014 ◽  
Vol 803 ◽  
pp. 110-114 ◽  
Author(s):  
Monita Olivia ◽  
Alfian Kamaldi ◽  
Iskandar R. Sitompul ◽  
Ismed Diyanto ◽  
Edy Saputra

Geopolymer is an inorganic polymer from activation of source materials that rich of silica and alumina with alkaline activator. Previous studies reveal that the geopolymer has engineering properties and durability, which is equivalent or higher than the Ordinary Portland Cement (OPC) concrete. This paper presents properties of geopolymer concrete prepared with local Palm Oil Fuel Ash (POFA) and Fly Ash (FA) from agro-industrial waste in Riau Province, Indonesia. The POFA and FA were activated by a combination of sodium hydroxide and sodium silicate. The specimens were cured at room temperature for 24 hours before steam cured for another 24 hours at 60OC. Hardened properties namely compressive strength, tensile strength, flexural strength and modulus of elasticity, and water penetration of both POFA and FA geopolymer concrete were determined at 7, 14 and 28 days. Results showed that local POFA and FA as geopolymer source materials could produce mix with strength 19-22.5 MPa at 28 days. The compressive strength, tensile strength, flexural strength and modulus of elasticity of both geopolymer tended to increase slightly with time. In general, the results suggest that the local POFA and FA are potential as source material to produce geopolymer concrete.


2016 ◽  
Vol 9 (2) ◽  
pp. 120-128
Author(s):  
Haspiadi Haspiadi ◽  
Kurniawaty Kurniawaty

Research of  the utilization solid waste of palm oil fuel ash from boiler as row materials  for manufacturing light concrete brick has been conducted. The main objective of this study is to investigate the potential use solid waste of palm oil fuel ash from palm oil mill boilers as row materials for manufacturing light concrete brick has recently attracted for an alternative environmentally sustainable application. In this study, light concrete brick made with various proportions of palm oil fuel ash from palm oil mill boilers and sand were fabricated and studied under laboratory scales. Percentage of palm oil fuel ash of 0% as a control,  10%, 20%, 30%, 40%, 50%, 60%, replacement  sand, wheras others materials such as Portland cement, lime, gypsum, foaming agent and aluminium with the numbers constant. The quality of light concreate brick   were applied followed by the compressive strength test, density and water absorption capacity. The study discovered that the compressive strength for all composition meet the recommended value to light structural of 6.89 MPa as prescribed in SNI 03-3449-2002. In the same manner density of light concrete brick for all proportion under the maximum density recommended value of 1400 Kg/m3 according to SNI 03-3449-2002. While water absorption capacity of increased by the increasing use of ashes. Therefore, palm oil fuel ash from boiler can be used as raw material for the light concrete brick which is  environmental friendly because using solid waste and also an alternative handling solid waste.ABSTRAKPenelitian pemanfaatan limbah padat abu cangkang dan serat kelapa sawit dari boiler sebagai bahan baku pembuatan bata beton ringan telah dilakukan. Tujuan dari penelitian ini adalah pemanfaatan limbah padat abu boiler berbahan bakar cangkang dan serat sebagai bahan pembuatan bata beton ringan sebagai salah satu alternatif pengelolaan lingkungan yang bekelanjutan. Dalam penelitian ini, bata beton ringan dibuat dengan berbagai komposisi abu boiler dan pasir yang diproduksi dalam  skala laboratorium. Persentase dari abu berturut-turut 0% sebagai kontrol, 10%, 20%, 30%, 40%, 50% dan 60% mensubtitusi pasir, sedangkan bahan lain yaitu semen, kapur, gypsum,  foaming  agent serta aluminium pasta dengan jumlah tetap. Mutu bata beton ringan yang diujikan adalah kuat tekan, bobot jenis dan daya serap air. Hasil penelitian menunjukkan bahwa kuat tekan untuk semua komposisi memenuhi batas minimum yang dipersyaratkan untuk stuktural ringan yaitu 6,89 MPa sesuai SNI 03-3449-2002. Demikian pula bobot jenis dari bata ringan yang dihasilkan masih dibawah dari batas maksimum yang direkomendasikan SNI 03-3449-2002 yaitu maksimal 1400 Kg/m3. Sedangkan daya serap air mengalami kenaikan dengan naiknya jumlah abu yang digunakan . Limbah padat abu boiler berbahan bakar cangkang dan serat sawit dapat dimanfaatkan sebagai bahan baku pembuatan bata beton ringan yang ramah lingkungan dengan memanfaatkan limbah dan menjadi salah satu alternatif pengelolaan limbah. Kata kunci :  Abu cangkang kelapa sawit,  bata beton ringan, bobot jenis,  daya serap air,  limbah,  kuat tekan


2014 ◽  
Vol 70 (5) ◽  
Author(s):  
Jamo Usman Hassan ◽  
Mohamad Zaky Noh ◽  
Zainal Arifin Ahmad

The increasing amount of disposed palm oil fuel ash (POFA) from palm oil industries has recently attracted significant attention for an alternative sustainable application. This paper presents the effects of the addition of a treated POFA on porcelain in terms of bending and compressive strength, as well as weight composition. POFA obtained from a palm oil mill was treated via sieving, grinding and heating at a temperature of 600°C for 90 minutes in order to the remove unburnt carbon and to improve the silica content of the POFA. Pellets made with various proportions of porcelain and POFA were fabricated and sintered at a temperature of 1200°C. The results reveal that the maximum bending strength and the compressive strength occurred at 8 wt% addition of POFA, Porcelain containing POFA has about 7% weight reduction compared with normal porcelain.  


2015 ◽  
Vol 2015 ◽  
pp. 1-7
Author(s):  
Reza Hodjati ◽  
Hossein Aslani ◽  
Iman Faridmehr ◽  
A. S. M. Abdul Awal ◽  
Ziba Kazemi

Prepacked aggregate concrete (PAC) is a type of concrete that is placed in two stages where the coarse aggregates are first placed inside the formworks and then the grout is pumped from underneath through a manual pump. Grout properties including density, grout consistency, bleeding, and compressive strength are of great importance in PAC. Such properties could be improved by application of pozzolanic materials like palm oil fuel ash. This paper is aimed at finding the most optimum percentage of POFA replacement by weight of cement. It was concluded that 30% POFA replacement yielded the most optimum results.


2016 ◽  
Vol 78 (5) ◽  
Author(s):  
M. A. Othuman Mydin

Splitting tensile strength of concrete is normally low compared to compressive and flexural strength. Tensile force was used in the design of structural foamed mortar and to evaluate the shear resistance provided by concrete. This research focuses on the splitting tensile strength of foamed mortar incorporated with 7 different types of fibres used such as wood ash, pulverized fuel ash, silica fume, palm oil fuel ash, polypropylene fibre, coconut fibre and steel fibre. The findings show that the amount of fibres influences the enhancement level of the tensile strength. A high percentage of fibre can create a strong bonding between the particles of the foamed mortar, thus it is able to absorb energy to resist crack formation.


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