Experimental and simulative investigations on machining aluminium lightweight structures

Author(s):  
Dirk Biermann ◽  
Timo Engbert ◽  
Sven Grunert ◽  
Niels Hammer
2020 ◽  
Author(s):  
Koryo Miura ◽  
Sergio Pellegrino

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 881
Author(s):  
Adrian Dubicki ◽  
Izabela Zglobicka ◽  
Krzysztof J. Kurzydłowski

Numerous engineering applications require lightweight structures with excellent absorption capacity. The problem of obtaining such structures may be solved by nature and especially biological structures with such properties. The paper concerns an attempt to develop a new energy-absorbing material using a biomimetic approach. The lightweight structure investigated here is mimicking geometry of diatom shells, which are known to be optimized by nature in terms of the resistance to mechanical loading. The structures mimicking frustule of diatoms, retaining the similarity with the natural shell, were 3D printed and subjected to compression tests. As required, the bio-inspired structure deformed continuously with the increase in deformation force. Finite element analysis (FEA) was carried out to gain insight into the mechanism of damage of the samples mimicking diatoms shells. The experimental results showed a good agreement with the numerical results. The results are discussed in the context of further investigations which need to be conducted as well as possible applications in the energy absorbing structures.


2021 ◽  
Vol 58 (1) ◽  
pp. 4-31
Author(s):  
C. Fleißner-Rieger ◽  
T. Pogrielz ◽  
D. Obersteiner ◽  
T. Pfeifer ◽  
H. Clemens ◽  
...  

Abstract Additive manufacturing processes allow the production of geometrically complex lightweight structures with specific material properties. However, by contrast with ingot metallurgy methods, the manufacture of components using this process also brings about some challenges. In the field of microstructural characterization, where mostly very fine structures are analyzed, it is thus indispensable to optimize the classic sample preparation process and to furthermore implement additional preparation steps. This work focuses on the metallography of additively manufactured Ti‑6Al‑4V components produced in a selective laser melting process. It offers a guideline for the metallographic preparation along the process chain of additive manufacturing from the metal powder characterization to the macro- and microstructural analysis of the laser melted sample. Apart from developing preparation parameters, selected etching methods were examined with regard to their practicality.


2012 ◽  
Vol 24 (3) ◽  
pp. 334-346 ◽  
Author(s):  
Wolfram Raither ◽  
Andrea Bergamini ◽  
Paolo Ermanni

Semi-active structural elements based on variable stiffness represent a promising approach to the solution of the conflict of requirements between load-carrying capability and shape adaptivity in morphing lightweight structures. In the present work, a structural concept with adaptive bending–twist coupling aiming at a broad adjustment range of coupling stiffness while maintaining high flexural rigidity is investigated by analysis, simulation and experiment.


2021 ◽  
Vol 172 ◽  
pp. 107142
Author(s):  
Magdalena Heibeck ◽  
Martin Rudolph ◽  
Niels Modler ◽  
Markus Reuter ◽  
Angelos Filippatos

MODUL ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 126-133
Author(s):  
Stephanus Evert Indrawan ◽  
LMF Purwanto

The lightweight structure system is an effort to optimize the structure to distribute the load efficiently. Unfortunately, students often have difficulty imagining the learning outcomes application in the real world when studying light structural systems. However, the use of the scalar model can still explain several essential aspects of a lightweight structural system, one of which is the effect of connection and formation of material components on the structural capability. Therefore, this paper aims to bridge the learning process by utilizing digital devices from the concept stage of structural modeling with the help of software (Rhinoceros, Grasshopper, and Kangaroo) to the realization process using laser cutting. The method used is a semi-experimental method that applies Hooke's law principle, which produces a shell structure system with a digital fabrication approach that utilizes a lightweight material, namely, corrugated paper board, as the primary material. This paper concludes that digital technology and digital fabrication processes can help students understand the concept of lightweight structures because they can use computer simulations, cut them using laser cutting, and assemble them in the field in a series of simultaneous processes. 


2018 ◽  
Vol 11 (5) ◽  
pp. 42-47
Author(s):  
Ralf Drössler ◽  
Robert Waffler ◽  
Michael Krahl ◽  
Daniel Haider

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