scholarly journals Active suspension system with integrated electrical tubular linear motor: design, control strategy and validation

2015 ◽  
Vol 64 (4) ◽  
pp. 605-616 ◽  
Author(s):  
Andreas Thul ◽  
Daniel Eggers ◽  
Björn Riemer ◽  
Kay Hameyer

Abstract This paper focuses on the design and control of an active suspension system, where a tubular linear motor is integrated into a spring damper system of a vehicle. The spring takes up the weight of the vehicle. Therefore the electric linear motor can be designed very compact as it has to provide forces to adjust the damping characteristic only. Design and construction of the active suspension system, a control strategy and validation measurements at a test bench are presented.

Author(s):  
Renkai Ding ◽  
Ruochen Wang ◽  
Xiangpeng Meng

An electromagnetic active suspension equipped with a linear motor can remarkably improve the dynamic performance of a vehicle in terms of ride comfort and handling stability. However, electromagnetic active suspensions consume a considerable amount of external energy. Therefore, an energy-saving control strategy and its corresponding realization structure are designed to reconcile the contradiction between the dynamic performance and energy consumption. The energy conservation feasibility of an electromagnetic active suspension system is investigated in this study. Subsequently, the conventional skyhook control strategy is used as a reference; a passive damping is introduced to improve the defects of the system for an active control. It can also ensure the basic dynamic performance during energy regeneration. The energy-saving control strategy is placed beside the switch between the active control and energy regeneration. The vehicle simulation manifests that the energy-saving control strategy can effectively inhibit body movement, including vibration, roll, and pitch, while exhibiting a good road holding. A single linear motor used for the suspension system deteriorates the dynamic performance during energy regeneration and cannot guarantee the system reliability because of its low passive damping. Thus, a new integrated electromagnetic actuator prototype is developed, and the bench test shows that the prototype can satisfy the control requirements of the energy-saving control strategy.


Author(s):  
Jeongwoo Lee ◽  
Kwangseok Oh ◽  
Kyongsu Yi

This paper presents a novel design and control method of an active suspension system using a linear pump control–based hydraulic system for a cost-effective application. Various active suspension systems have been proposed and applied to vehicles due to its ability to improve ride comfort and handling performance even though these active suspension systems are not popular because of their complexity, high cost, heavyweight, and low power efficiency. A new type of active suspension actuator system was designed and validated herein based on the methods of actuator sizing and modified control scheme to address the aforementioned issues. System power capability has been analyzed under various dynamics and road conditions. Active suspension actuator components have been designed based on the results. The electro-hydraulic system is powered by a battery to reduce the energy consumption of the system; hence, it is operated by torque on demand. A double-acting linear hydraulic motor pump with a dual rack and pinion has been proposed for hydraulic force control with a simple on/off switch operation. The actuator force has been controlled by continuous linear motor pump displacement control via torque control using a three-phase synchronous brushless alternative current motor. Dynamic performance evaluation of the actuator system has been conducted using AMESIM and actual rig test. Active height and roll control algorithms for the enhancement of vehicle dynamics considering actuator dynamics have also been developed and validated through the rig and real vehicle tests. The evaluation results showed that the linear motor pump–based active suspension system performs as well as the previous complicated hydraulic active suspension system. The new active system proposed in this study was able to improve the vehicle dynamics using cost-effective actuation system significantly.


2020 ◽  
Vol 1716 ◽  
pp. 012031
Author(s):  
M Muthukumar ◽  
S V Arjun ◽  
D Saravanakumar ◽  
G Sakthivel ◽  
R Jegadeeshwaran

Author(s):  
Yiming Zhang ◽  
Ye Lin

Abstract This paper investigates a reference control strategy for Vehicle semi-active suspension. The control is conducted by following the idea optimal active controller. The passive actuator is set to optimal whenever the active and passive actuators have the same signs; and set to zero output whenever the two signs are opposite. The simulation results of a 2DoF vehicle show that the semi -active suspension system can follow the ideal active system very well, both are superior to conventional passive systems. In this paper, a 2DoF vehicle model was also used to study a statistical optimal control strategy of the semi-active suspension system. The statistical optimal concept is the result of the combination of the nonlinear programming and controllable damper. A way of estimating statistical characteristics of road irregularities was also proposed. Vehicle active, suspension, due to its perfect v i bra t i on isolation performance, gets moreand more attention. Active suspension can be generally divided into two categories, totally active suspension system and semi-active suspension system. From the published results it is known that active suspension can surpass the performance limit of conventional passive suspension and greatly improve the vehicle riding comfort and steering ability. But active suspension has a critical disadvantage of less applicability, due to its high cost and low reliability. Also it consumes large amount of energy as it works. The idea of semi-active suspension was put forward to overcome the shortcoming of active suspension. It is a compromise between active suspension and passive suspension. Semi-active suspension has approximately the same behavior as active suspension, and almost consumes no energy as it works. So semi-active suspension possesses a great potential in application. At. present, in the field of suspension research over the world, a great deal of attention is paied to semi-active suspension. At present, for the cotrol of semi-active suspension the widely studied strategy is “on off” control [1] [2], which is first put forward by Karnopp. “On-off” control can eliminate the phenomenon of vibration amplification for passive suspension, thus it can improve the suspension performance to certain extent. At present, no substantive result has been obtained yet in the field of optimal control of semi-active suspension. This paper will investigate a reference control strategy on the basis of linear optimal control. The control is conducted by following the optimal ctive controller. The referrence control result is optimal when the outputs of the active and semi-active force generators have the same signs.


Author(s):  
Tao Xu ◽  
Youqun Zhao ◽  
Fen Lin ◽  
Qiuwei Wang

For the purpose of anti-puncture and lightweight, a new type of mechanical elastic wheel (MEW) is constructed. However, the large radial stiffness of MEW has a negative effect on ride comfort. To make up for the disadvantage, this paper proposes a novel control strategy consisting of backstepping control and integral sliding-mode control, considering the uncertainties of active suspension and MEW. First, an active suspension system matching MEW is established, discussing the impact of uncertainties. The nonlinear radial characteristic of MEW is fitted based on the previous experiment results. Then, in order to derive ideal motions, an ideal suspension system combining sky-hook and ground-hook damping control is introduced. Next, ignoring the nonlinear characteristics and external random disturbance, a backstepping controller is designed to track ideal variables. Combined with the backstepping control law, an integral sliding-mode control strategy is given, further taking parameter uncertainty and external disturbance into account. To tackle chattering problem, an adaptive state variable matrix is applied. By using Lyapunov stability theory, the whole scheme proves to be robust and convergent. Finally, co-simulations with Carsim and MATLAB/Simulink are carried out. By analyzing the simulation results, it can be concluded that the vehicle adopting backstepping sliding-mode control performs best, with excellent real-time performance and robustness.


Author(s):  
Amirhossein Kazemipour ◽  
Alireza B Novinzadeh

In this paper, a control system is designed for a vehicle active suspension system. In particular, a novel terminal sliding-mode-based fault-tolerant control strategy is presented for the control problem of a nonlinear quarter-car suspension model in the presence of model uncertainties, unknown external disturbances, and actuator failures. The adaptation algorithms are introduced to obviate the need for prior information of the bounds of faults in actuators and uncertainties in the model of the active suspension system. The finite-time convergence of the closed-loop system trajectories is proved by Lyapunov's stability theorem under the suggested control method. Finally, detailed simulations are presented to demonstrate the efficacy and implementation of the developed control strategy.


2019 ◽  
Vol 39 (3) ◽  
pp. 787-802 ◽  
Author(s):  
Mingde Gong ◽  
Hao Chen

A semi-active suspension variable damping control strategy for heavy vehicles is proposed in this work. First, a nine-degree-of-freedom model of a semi-active suspension of heavy vehicles and a stochastic road input mathematical model are established. Second, using a 1/6 vehicle as an example, a semi-active suspension system with damping that can be adjusted actively is designed using proportional relief and throttle valves. The damping dynamic characteristics of the semi-active suspension system and the time to establish the damping force are studied through a simulation. Finally, a variable damping control strategy based on an actuator motion state is proposed to adjust the damping force of the semi-active suspension system actively and therefore satisfy the vibration reduction requirements of different roads. Results show that the variable damping control suspension can substantially improve vehicle ride comfort and handling stability in comparison with a passive suspension.


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