A Study at the Workability of Ultra-High Strength Steel Sheet by Processing Maps on the Basis of DMM

2017 ◽  
Vol 36 (7) ◽  
pp. 657-667 ◽  
Author(s):  
Yu Feng Xia ◽  
Shuai Long ◽  
Tian-Yu Wang ◽  
Jia Zhao

AbstractThe hot workability of the ultra-high strength steel BR1500HS has been investigated by processing maps. A series of hot deformation tensile tests were carried out on a Gleeble-3500 thermal simulator in the deformation temperature range of 773–1,223 K and strain rate range of 0.01–10 s–1. The obtained flow stress curves reveal that the peak stress increases with the rising of strain rate and decreases with the rising of temperature. Based on dynamic materials model (DMM), the processing maps at the strains of 0.05, 0.10 and 0.15 were developed, and the optimum hot working conditions were recommended as the temperature range of 1,200–1,223 K and the strain rate range of 0.01–0.1 s–1, where the peak power dissipation efficiency is about 37 % revealing the occurrence of typical dynamic recrystallization (DRX). The main instability defects are deformation twinning and micro-crack occurring mainly at the temperature range of 773–873 K with the strain rate higher than 1 s–1. In order to deeply understand the microstructure mechanisms, the Zener–Hollomon parameter is solved, and then the self-diffusion activation energy is compared with the apparent activation energy Q at different deformation temperatures and strain rates.

2012 ◽  
Vol 578 ◽  
pp. 202-205
Author(s):  
Guo Qing Lin

The hot deformation behavior of Zr-4 alloy was studied in the temperature range 650-900°C and strain rate range 0.005-50s-1 using processing maps. The processing maps revealed three domains: the first occurs in the temperature range 780-820°C and strain rate range 0.005-0.05s-1, and has a peak efficiency of 45% at 790°C and 0.005s-1; the mechanism is the dynamic recrystallization. The second occurs in the temperature range greater than 900°C and strain rate range 0.05-0.8s-1, and has a peak efficiency of 40% at 900°C and 0.5s-1, which are the domains of dynamic recovery. In addition, the instability zones of flow behavior can also be recognized by the maps in the temperature range 650-780°C and strain rate range 0.01-0.1s-1, which should be strictly avoided in the processing of the material. Zr-4 alloy is the material for pressure tube applications in nuclear reactors and has better strength and a lower rate of hydrogen uptake compared to other materials under similar service conditions.


2012 ◽  
Vol 490-495 ◽  
pp. 3423-3426 ◽  
Author(s):  
Xin Zhao ◽  
Hong Zhao ◽  
Rui Zhang

The hot deformation characteristics of TC18 titanium alloy were studied in the temperature range 750-850°C and strain rate range 0.001-1 s-1 by using hot compression tests. Processing maps for hot working are developed on the basis of the variations of efficiency of power dissipation with temperature and strain rate. The results reveal that the flow stress of TC18 is sensitive to strain rate. Processing map at stain of 0.6 reveals two domains: one is centered at 750°C and 0.001s-1; another is centered at 850°C and 0.001s-1. The maximum efficiency is more than 60%. According to the maps, the zone with the temperature range of 750-850°C and strain rate range of 0.01-0.001s-1 may be suitable for hot working


2016 ◽  
Vol 849 ◽  
pp. 409-415 ◽  
Author(s):  
Shao Hua Wei ◽  
Yan Qiang Liu ◽  
Jun Hui Nie ◽  
Tao Zuo ◽  
Zi Li Ma ◽  
...  

The hot deformation characteristics of 25%SiCp/2009A1 composite fabricated by powder metallurgy route were studied by thermal compaction testing on Gleeble-3800 hot-simulation machine in the temperature range of 370~520 °C and strain rate range of 0.01~10 s-1. The processing maps of 25%SiCp/2009A1 composites were developed on the basis of dynamic material model. The results show that the flow stress decreased with increasing deformation temperature at a constant strain rate, and increased with increasing strain rate at a constant temperature. The processing maps present unsteady zones at high strain rate (≥1 s-1). There are a few interfaces of particle-matrix separated and the particle itself cracked. There was significant dynamic recovery and dynamic recrystallization occurred in the higher temperature and lower strain rate region. The optimum hot deformation condition of the composites attained by the maps were in the temperature range of 450~490 °Cand in the strain rate range of 0.01~0.1 s-1.


Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 89 ◽  
Author(s):  
Yiming Li ◽  
Hongchao Ji ◽  
Wangda Li ◽  
Yaogang Li ◽  
Weichi Pei ◽  
...  

Abstract: The hot deformation behavior of 21-4N heat-resistant steel was studied by hot compression test in a deformation temperature range of 1000–1180 °C, a strain rate range of 0.01–10 s−1 and a deformation degree of 60%, and the stress-strain curves were obtained. The functional relationship between flow stress and process parameters (deformation degree, deformation temperature, strain rate, etc.) of 21-4N heat-resistant steel during hot deformation was explored, the constitutive equation of peak stress was established, and its accuracy was verified. Based on the dynamic material model, the energy dissipation maps and destabilization maps of 21-4N heat-resistant steel were established at strains of 0.2, 0.4 and 0.6, and processing maps were obtained by their superposition. Within the deformation temperature range of 1060~1120°C and a strain rate range of 0.01–0.1 s−1, there is a stable domain with the peak efficiency of about 0.5. The best hot working parameters (strain rate and deformation temperature) of 21-4N heat-resistant steel are determined by the stable and instable domain in the processing maps, which are in the deformation temperature range of 1120–1180 °C and the strain rate range of 0.01–10 s−1.


2012 ◽  
Vol 538-541 ◽  
pp. 1257-1261
Author(s):  
Sheng Li Guo ◽  
Peng Du ◽  
Xiao Ping Wu ◽  
De Fu Li

The hot deformation behavior of Zn91.8-Cu8-Cr0.2 (in wt.%) was investigated by means of hot compression tests in the temperature range of 230-380 °C and strain rate range of 0.01 - 10 s-1. The constitutive equation and processing maps were developed. The influence of strain on the flow stress was studied by considering the effect of the strain on material constants. The stress-strain curves obtained by the constitutive equation are in good agreement with experimental results. The proposed constitutive equations can be used for the analysis problem of hot forming processes. The processing maps have exhibited a domain, which is optimum processing window for hot working, in the temperature range of 310 - 380 °C and strain rate range of 0.01-1 s-1 corresponding to the higher efficiency of power dissipation. The large regime of flow instability is observed at high strain rate. The instability regime should be avoided during hot deformation processing.


2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Pan Li ◽  
Jianguo Luo

The hot compression behavior of Mg-9Gd-3Y (GW93) alloy was investigated by carrying out isothermal compression tests at the deformation temperature range of 300–450°C and strain rate range of 0.001–1s−1. Considering the influence of the strain on the formability of the GW93 alloy, three-dimensional (3D) processing maps were established based on the dynamic material model. The 3D processing maps indicate that the formability of the material improved with the decrease of the strain rate and the increase of the heating temperature, and the material at lower heating temperature mostly underwent flow instability. The formable processing region of the hot deformation of the GW93 alloy was concentrated within the temperature range of 380–450°C and the strain rate range of 0.001–0.01 s−1. Subsequently, the 3D processing maps were embedded into the finite element (FE) software DEFORM-3D by means of user subroutines, and the formability of GW93 alloy during the isothermal plane strain forging process was predicted. The FE simulation results revealed that the formability of the material at low strain rate improved compared with that at high strain rate under the same temperature. Finally, an isothermal plane strain forging technological experiment was carried out, and the microstructure of the formed sample was analyzed. The experimental result is in good agreement with that of the numerical simulation. Combined with microstructural observation, the accuracy of the simulation results and the 3D processing maps of the GW93 alloy was verified.


Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1153
Author(s):  
Ping Song ◽  
Wen-Bin Li ◽  
Yu Zheng ◽  
Jiu-Peng Song ◽  
Xiang-Cao Jiang ◽  
...  

This study investigated the deformation behavior of the Mo-10Ta alloy with a strain rate range of 102–105 s−1. The Split Hopkinson pressure bar (SHPB) experiments were conducted to investigate the influence of deformation conditions on the stress-strain relationship and strain rate sensitivity of the material within a strain rate range of 0.001–4500 s−1. The Shaped Charge Jet (SCJ) forming experiments under detonation loading was conducted to clarify the dynamic response and microstructure evolution of the material within an ultra-high strain rates range of 104–105 s−1. Based on the stress-strain relationship of Mo-10Ta alloy at high temperature (286–873 K) and high strain rate (460–4500 s−1), the influence of temperature and strain rate on the activation energy Q was analyzed. The results indicate that the material strain rate sensitivity increased with the increase in strain rate and strain. Meanwhile, the activation energy Q decreased as the temperature and strain rate increased. The plasticity of the Mo-10Ta alloy under the condition of SCJ forming was substantially enhanced compared with that under quasi-static deformation. The material grain was also refined under ultra-high strain rate, as reflected by the reduction in grain size from 232 μm to less than 10 μm.


2013 ◽  
Vol 712-715 ◽  
pp. 58-64
Author(s):  
Jing Qi Zhang ◽  
Hong Shuang Di ◽  
Xiao Yu Wang

In the present study, deformation heating generated by plastic deformation and its effect on the processing maps of Ti-15-3 titanium alloy were investigated. For this purpose, hot compression tests were performed on a Gleeble-3800 thermo-mechanical simulator in the temperature range of 850-1150 °C and strain rate range of 0.001-10 s1. The temperature rise due to deformation heating was calculated and the as-measured flow curves were corrected for deformation heating. Using the as-measured and corrected flow stress data, the processing maps for Ti-15-3 titanium alloy at a strain of 0.5 were developed on the basis Murty‘s and Babu’s instability criteria. The results show that both the instability maps based the two instability criteria are essentially similar and are characterized by an unstable region occurring at strain rates higher than 0.1 s1for almost the entire temperature range tested. The unstable regions are overestimated from the as-measured data due to the effect of deformation heating, indicating a better workability after correcting the effect of deformation heating. This is further conformed by the analysis based on strain rate sensitivity.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 42 ◽  
Author(s):  
Bingwang Lei ◽  
Gaoqiang Chen ◽  
Kehong Liu ◽  
Xin Wang ◽  
Xiaomei Jiang ◽  
...  

High-temperature plastic flow is the underlying process that governs the product quality in many advanced metal manufacturing technologies, such as extrusion, rolling, and welding. Data and models on the high-temperature flow behavior are generally desired in the design of these manufacturing processes. In this paper, quantitative constitutive analysis is carried out on 3Cr-1Si-1Ni ultra-high strength steel, which sheds light on the mathematic relation between the flow stress and the thermal-mechanical state variables, such as temperature, plastic strain, and strain rate. Particularly, the hyperbolic-sine equation in combination with the Zener-Hollomon parameter is shown to be successful in representing the effect of temperature and strain rate on the flow stress of the 3Cr-1Si-1Ni steel. It is found that the flow stress of the 3Cr-1Si-1Ni steel is significantly influenced by strain. The strain-dependence on flow stress is not identical at different temperatures and strain rates. In the constitutive model, the influence of strain in the constitutive analysis is successfully implemented by introducing strain-dependent constants for the constitutive equations. Fifth-order polynomial equations are employed to fit the strain-dependence of the constitutive constant. The proposed constitutive equations which considers the compensation of strain is found to accurately predict flow stress of the 3Cr-1Si-1Ni steel at the temperatures ranging from 800 °C to 1250 °C, strain rate ranging from 0.01/s to 10/s, and strain ranging from 0.05 to 0.6.


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