Effects of graphene on the microstructure and properties of MAO coatings formed on AA7050

Author(s):  
Bo Xu ◽  
Yafeng He ◽  
Xiangzhi Wang ◽  
Weimin Gan

Abstract Ceramic coatings were prepared on the surface of 7050 highstrength aluminum alloy using micro-arc oxidation in an aluminate electrolyte with added graphene. To analyze the surface morphology, roughness, phase composition, and corrosion resistance, scanning electron microscopy, X-ray diffraction, X-ray photoelectron, and electrochemical measurements were used, respectively. The addition of 9 g · L-1 of graphene to the electrolyte decreased the micro-pore size of the composite coatings and improved the density. In addition, with the addition of graphene, the roughness was the lowest, and the corrosion resistance was significantly improved.

2021 ◽  
Vol 325 ◽  
pp. 181-187
Author(s):  
Martin Nguyen ◽  
Radomír Sokolář

This article examines the influence of fly ash on corrosion resistance of refractory forsterite-spinel ceramics by molten iron as a corrosive medium. Fly ash in comparison with alumina were used as raw materials and sources of aluminium oxide for synthesis of forsterite-spinel refractory ceramics. Raw materials were milled, mixed in different ratios into two sets of mixtures and sintered at 1550°C for 2 hours. Samples were characterized by X-ray diffraction analysis and thermal dilatometric analysis. Crucibles were then made from the fired ceramic mixtures and fired together with iron at its melting point of 1535°C for 5 hours. The corrosion resistance was evaluated by scanning electron microscopy on the transition zones between iron and ceramics. Mixtures with increased amount of spinel had higher corrosion resistance and mixtures with fly ash were comparable to mixtures with alumina in terms of corrosion resistance and refractory properties.


2013 ◽  
Vol 652-654 ◽  
pp. 1818-1821
Author(s):  
Zhen Fei Liu ◽  
Wei Qiang Wang ◽  
Min Qi

A porous titania (TiO2) coating with vermiform slots was prepared on the Ti substrate through micro-arc oxidation (MAO) treatment using sodium tetraborate as electrolyte. Morphologies and phase structure were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. Results show that the rutile phase increases and anatase decreases gradually with increasing MAO time. The electrolyte of sodium tetraborate has significant influence on the formation of vermiform coatings, which determine the corrosive patterning in the first stage during MAO processing. The evolution of vermiform morphology is proposed as followed: some corrosive pores appear on the surface before arcing; afterward, the adjacent micropores in the dense regions link each other due to the high temperature result from continuous arc action; then, the micropores grow up to big pits and combine with each other with increasing MAO treating time; finally, the vermiform morphology forms on the surface of Ti metal.


Author(s):  
Hafez Alizadeh ◽  
Amir Hanaei ◽  
Behzad Heidarshenas ◽  
Armita Shahbazkhan ◽  
Naghi Parvini Ahmadi ◽  
...  

The aim of this study is to investigate the effect of nitrate and nitrite on the weight, morphology and electrochemical properties of phosphated Zn-%12Ni electrodeposite coatings. In order to investigate the phase structure and surface morphology of samples, X-ray diffraction and scanning electron microscopy were employed. Also, to measure the corrosion resistance behavior of the coats, Potentiostat/Galvanostat test was used. The results showed that nitrite accelerator reduces coating weight and surface porosity simultaneously obtaining by phosphate solution. Furthermore, coatings being obtained by the nitrite accelerator had a higher corrosion resistance than that of the nitrate accelerator.


2011 ◽  
Vol 121-126 ◽  
pp. 335-339
Author(s):  
Xian Jin Yu ◽  
Li Peng Zhang ◽  
Zhi Wei Ge ◽  
Yun Hui Dong ◽  
Dang Gang Li ◽  
...  

Al-Mn alloy coatings were electrodeposited on an iron substrate from AlCl3-NaCl-KCl low-temperature molten salts with anhydrous MnCl2 enhanced by the addition of NdCl3.The microstructure and properties of the Al-Mn alloy coatings were investigated, and scanning electron microscopy, X-ray diffraction, and polarization curves were used to determine the composition, surface morphology, phase structure, and corrosion resistance of the obtained deposits. The results show that the surface coatings were smooth, and that the crystallites were dense and uniform when 0.23 wt% NdCl3 was added to the molten salt. An amorphous mixture of Al and Al6Mn was obtained. NdCl3 enhanced the corrosion resistance and increased the hardness of the single amorphous phase alloys. The pitting potential of the coating was approximately −1.04V, and its hardness was 392 kgf/mm2.


2014 ◽  
Vol 1004-1005 ◽  
pp. 113-118
Author(s):  
Hong Xia Liu ◽  
Jin Liang ◽  
Jue Zhang ◽  
Xiao Lian Zhang

Corrosion behaviour of AZ91DSm1.0 with different preparation methods(vacuum melting and common melting) is investigated. X-ray diffraction(XRD), optical microscopy(OM), scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS), corrosion weightless experiment and the potentiodynamic polarization curve are applied to characterize the corrosion behaviour. Results show that vacuum melting alloy possess higher corrosion resistance than common melting alloy. This is attributed to the rod-shaped Al3Sm which was formed in common melting alloy will have certain fragmentation effect on matrix that can lead to defects.


2021 ◽  
Vol 1035 ◽  
pp. 630-637
Author(s):  
Hui Jie Sun ◽  
Guo Rong Zhou ◽  
Ming Ming Zhang ◽  
Xue Feng Wang ◽  
Shui Yu ◽  
...  

The effect of Ti and Sb elements addition on the microstructures and corrosion resistance of hot-dip galvanized Zn-11Al-3Mg alloy was investigated by scanning electron microscopy (SEM) equipped with energy dispersive spectrometry (EDS), X-ray diffraction (XRD) and Electrochemical workstation, respectively. Results showed that the grain size of the alloy was obviously refined with the addition of Ti and Sb elements, due to Al3Ti phase as the nucleation substrate resulted in the transformation of Al-rich phase from dendrite to petal-like. In addition, the pitting corrosion resistance of the alloy has been significantly enhanced.


Author(s):  
Yu Zong ◽  
Renguo Song ◽  
Tianshun Hua ◽  
Siwei Cai

Abstract In this paper, ceramic coatings were prepared on the surface of 7050 high strength aluminum alloy using a micro-arc oxidation process in a silicate electrolyte combined with the rare earth element cerium or graphene. To analyze the surface morphology, roughness, phase composition, and corrosion resistance, scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectrometry, and electrochemical measurements were used, respectively. It was shown that the micropore size of the composite coatings, which mainly consisted of α-Al2O3 and γ-Al2O3, decreases and the density improved with the simultaneous addition of 4 g · L-1 of CeO2 and 10 g · L-1 of graphene to the electrolyte. In addition, with the addition of CeO2 and graphene, the roughness was the lowest and the corrosion resistance was significantly improved.


Author(s):  
Hafez Alizadeh ◽  
Amir Hanaei ◽  
Behzad Heidarshenas ◽  
Armita Shahbazkhan ◽  
Naghi Parvini Ahmadi ◽  
...  

The aim of this study is to investigate the effect of nitrate and nitrite on the weight, morphology and electrochemical properties of phosphated Zn-%12Ni electrodeposite coatings. In order to investigate the phase structure and surface morphology of samples, X-ray diffraction and scanning electron microscopy were employed. Also, to measure the corrosion resistance behavior of the coats, Potentiostat/Galvanostat test was used. The results showed that nitrite accelerator reduces coating weight and surface porosity simultaneously obtaining by phosphate solution. Furthermore, coatings being obtained by the nitrite accelerator had a higher corrosion resistance than that of the nitrate accelerator.


2006 ◽  
Vol 13 (01) ◽  
pp. 63-68 ◽  
Author(s):  
CHUANZHONG CHEN ◽  
QING DONG ◽  
DIANGANG WANG

Ceramic-like coatings were deposited on the substrate of the AZ91 alloy by micro-arc oxidation (MAO). Many methods like X-ray diffraction (XRD), scanning electron microscopy (SEM), and electron diffraction spectroscopy (EDS) were used to analyze the structure and composition of the coating. XRD showed that the MAO coating was mainly composed of MgO . The results of SEM showed that the coating surface possessed a porous microstructure and the pore size was in the range of 1–3 μm. EDS indicated that the coating matrix was relatively dense and had a homogeneous thickness. The element silicon from the applied electrolyte could be absorbed into the coating in the MAO process. The hardness of the MgO coatings could reach 513 HV0.025 that was about four times higher than that of the substrate. It is expected that the coatings have a great potential in the surface protection of magnesium alloys.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2253
Author(s):  
Channagiri Mohankumar Praveen Kumar ◽  
Manjunath Patel Gowdru Chandrashekarappa ◽  
Raviraj Mahabaleshwar Kulkarni ◽  
Danil Yurievich Pimenov ◽  
Khaled Giasin

Pure Zn (Zinc) and its Zn–WO3 (Zinc–Tungsten trioxide) composite coatings were deposited on mild steel specimens by applying the electrodeposition technique. Zn–WO3 composites were prepared for the concentration of 0.5 and 1.0 g/L of particles. The influence of WO3 particles on Zn deposition, the surface morphology of composite, and texture co-efficient were analyzed using a variety of techniques, such as X-ray diffraction (XRD) and scanning electron microscopy (SEM) with Energy Dispersive X-ray analysis (EDX). Higher corrosion resistance and microhardness were observed on the Zn–WO3 composite (concentration of 1.0 g/L). The higher corrosion resistance and microhardness of 1.0 g/L Zn–WO3 nanocomposite coatings effectively protect the steel used for the manufacture of products, parts, or systems from chemical or electrochemical deterioration in industrial and marine ambient environments.


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