scholarly journals Measuring Software Test Verification for Complex Workpieces based on Virtual Gear Measuring Instrument

2017 ◽  
Vol 17 (4) ◽  
pp. 197-207 ◽  
Author(s):  
Peili Yin ◽  
Jianhua Wang ◽  
Chunxia Lu

AbstractValidity and correctness test verification of the measuring software has been a thorny issue hindering the development of Gear Measuring Instrument (GMI). The main reason is that the software itself is difficult to separate from the rest of the measurement system for independent evaluation. This paper presents a Virtual Gear Measuring Instrument (VGMI) to independently validate the measuring software. The triangular patch model with accurately controlled precision was taken as the virtual workpiece and a universal collision detection model was established. The whole process simulation of workpiece measurement is implemented by VGMI replacing GMI and the measuring software is tested in the proposed virtual environment. Taking involute profile measurement procedure as an example, the validity of the software is evaluated based on the simulation results; meanwhile, experiments using the same measuring software are carried out on the involute master in a GMI. The experiment results indicate a consistency of tooth profile deviation and calibration results, thus verifying the accuracy of gear measuring system which includes the measurement procedures. It is shown that the VGMI presented can be applied in the validation of measuring software, providing a new ideal platform for testing of complex workpiece-measuring software without calibrated artifacts.

1999 ◽  
Author(s):  
Masatake Shiraishi ◽  
Gongjun Yang

Abstract A laser displacement sensor which has a resolution of 0.5 μm was used to determine the measurement of a curved workpiece profile in turning. This sensor is attached to a specially designed stage and is operated by three motors which are controlled by a fuzzy control algorithm. The experimental results show that the measuring system can be applied to workpieces having inclination angles of up to around 45°. The proposed measuring system has a practical measuring accuracy to within ten micrometers.


Author(s):  
M Austin

AbstractThe method of measurement of the pressure drop (PD) of cigarette filter rods and the draw resistance of cigarettes is defined in ISO 6565-2002 (1). This standard defines the calibration and use of a transfer standard to calibrate the measuring instrument and also defines the measurement procedure for cigarette and filter samples. The procedure described in the standard assumes that the measurement conditions are constant and that the sample is in equilibrium with the measurement environment.In 2001, the Cooperation Center for Scientific Research Relative to Tobacco (CORESTA) formed a Task Force to investigate the problems associated with the calibration of PD transfer standards that are caused, primarily, by environmental effects. The work of this task force has lead to the harmonisation of the calibration methods between supplier laboratories and to a method for compensation for the effects of atmospheric conditions. These together have considerably reduced the inter-laboratory differences and will eventually lead to a revision of the CORESTA Recommended Method and ISO 6565 Standard.During the work of this Task Force, it has become evident that further work will be necessary to deal with similar errors encountered during the calibration of PD measurement instruments and during the PD measurement of cigarette and filter rod samples. These errors occur in real measurement situations due to the problems in meeting the ISO 6565 conditions and other necessary requirements. This can give rise to errors in the indicated PD and can considerably degrade the confidence that can be placed in the results.This paper examines many of the practical problems in the measurement of PD and attempts to estimate the type and magnitude of the errors that might be experienced.


10.14311/546 ◽  
2004 ◽  
Vol 44 (2) ◽  
Author(s):  
J. Dušek ◽  
M. Dostálek

This article deals with image and data analysis of the recorded video-sequences of strabistic infants. It describes a unique noninvasive measuring system based on two measuring methods (position of I. Purkynje image with relation to the centre of the lens and eccentric photorefraction) for infants. The whole process is divided into three steps. The aim of the first step is to obtain video sequences on our special system (Eye Movement Analyser). Image analysis of the recorded sequences is performed in order to obtain curves of basic eye reactions (accommodation and convergence). The last step is to calibrate of these curves to corresponding units (diopter and degrees of movement).


2020 ◽  
Vol 143 (4) ◽  
Author(s):  
Xiangyu Guo ◽  
ChaBum Lee

Abstract This paper presents a novel thickness profile measuring system that measures double-sided thin pipe wall surfaces in a non-contact, continuous, cosine error-free, and fast manner. The surface metrology tool path was developed to align the displacement sensors always normal to the double-sided surfaces to remove cosine error. A pair of capacitive-type sensors that were placed on the rotary and linear axes simultaneously scans the inner and outer surfaces of thin walls. Because the rotational error of the rotary axis can severely affect the accuracy in thickness profile measurement, such error was initially characterized by a reversal method. It was compensated for along the rotational direction while measuring the measurement target. Two measurement targets (circular and elliptical metal pipe-type thin walls) were prepared to validate the developed measurement method and system. Not only inner and outer surface profiles but also thin-wall thickness profiles were measured simultaneously. Based on the output data, the circularity and wall thickness variation were calculated. The thickness profile results showed a good agreement with those obtained by a contact-type micrometer (1-µm resolution) at every 6-deg interval. The uncertainty budget for this measuring system with metrology tool path planning was estimated at approximately 1.4 µm.


Author(s):  
Vinodkumar Jacob ◽  
M. Bhasi ◽  
R. Gopikakumari

Measurement is the act or the result, of a quantitative comparison between a given quantity and a quantity of the same kind chosen as a unit. It is for observing and testing scientific and technological investigations and generally agreed that all measurements contain errors. In a measuring system where both a measuring instrument and a human being taking the measurement using a preset process, the measurement error could be due to the instrument, the process or human error. This study is devoted to understanding the human errors in measurement. Work and human involvement related factors that could affect measurement errors have been identified. An experimental study has been conducted using different subjects where the factors were changed one at a time and the measurements made by them recorded. Errors in measurement were then calculated and the data so obtained was subject to statistical analysis to draw conclusions regarding the influence of different factors on human errors in measurement. The findings are presented in the paper.


2018 ◽  
Vol 10 (12) ◽  
pp. 2033
Author(s):  
Lei Liu ◽  
Ting Zhang ◽  
Yi Wu ◽  
Zhencong Niu ◽  
Qi Wang

In this paper, a new inversion procedure for cloud effective emissivity retrievals using a combined ground-based infrared cloud measuring instrument with ceilometer was developed. A quantitative sensitivity and performance analysis of the proposed method was also provided. It was found that the uncertainty of the derived effective emissivity was mainly associated with errors on the measurement radiance, the simulated radiance of clear sky and blackbody cloudy sky. Furthermore, the retrieval at low effective emissivity was most sensitive to the simulated clear sky radiances, whereas the blackbody cloudy sky radiance was the prevailing source of uncertainty at high emissivity. This newly proposed procedure was applied to the measurement taken in the CMA Beijing Observatory Station from November 2011 to June 2012 by the whole-sky infrared cloud-measuring system (WSIRCMS) and CYY-2B ceilometer. The cloud effective emissivity measurements were in good agreement with that of the MODIS/AQUA MYD06 Collection 6 (C6) cloud products. The mean difference between them was 0.03, with a linear correlation coefficient of 0.71. The results demonstrate that the retrieval method is robust and reliable.


2012 ◽  
Vol 468-471 ◽  
pp. 907-910
Author(s):  
Qi Deng ◽  
Ren Jie Zhang

Design of width measuring instrument for drawn cup bearing without inner ring.The instrument used inductive displacement sensor converting width variation into voltage output of sensor. The measuring system which used AT89S52 as control chip excellently adapted to the requirment of fast production beat and the human-computer interface was developed by using VB. The instrument was practical that can accurately measure width of the bearing, and meet the production requirment.


2018 ◽  
Vol 212 ◽  
pp. 01001
Author(s):  
Sergey Dmitriev ◽  
Vladimir Malikov ◽  
Anatoly Sagalakov

Based on the eddy current transducer of the transformer type, a measuring system has been developed that makes it possible to investigate the welded joints obtained by friction stir welding (FSW). The main technical information about the eddy current converter being used is given, and a measurement procedure is described that allows to search for defects in welded seams of aluminum plates. The device allows to automatically change the main operating frequency of the device and the cutoff frequency of the filtration system. The experiments were carried out on aluminum-magnesium alloy plates being connected by friction welding. In the article, the results of measurements are presented, allowing to estimate the quality of a welded seam and to answer a question on reliability of welding.


2013 ◽  
Vol 712-715 ◽  
pp. 1979-1982 ◽  
Author(s):  
Qing Hai Wang ◽  
Feng Xia Zhao

To resolve the problems of small module gear measurement with traditional methods, a new method for measuring the tooth profile deviations of small module gear using the optical image measuring instrument is put forward. According to the ISO 1328-1, the mathematical models of total profile deviation, profile form deviation and profile slope deviation are proposed. The involute profile measurement schemes are given. The results show that tooth profile coordinate values of small module gear can be measured automatically and effectively with the optical image measuring instrument, and the provided method has higher precision of getting measuring points and less fitting error of tooth profile.


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