Research on Tooth Profile Deviations Measurement Method Based on the Optical Image Measuring Instrument

2013 ◽  
Vol 712-715 ◽  
pp. 1979-1982 ◽  
Author(s):  
Qing Hai Wang ◽  
Feng Xia Zhao

To resolve the problems of small module gear measurement with traditional methods, a new method for measuring the tooth profile deviations of small module gear using the optical image measuring instrument is put forward. According to the ISO 1328-1, the mathematical models of total profile deviation, profile form deviation and profile slope deviation are proposed. The involute profile measurement schemes are given. The results show that tooth profile coordinate values of small module gear can be measured automatically and effectively with the optical image measuring instrument, and the provided method has higher precision of getting measuring points and less fitting error of tooth profile.

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Masaharu Komori ◽  
Fumi Takeoka ◽  
Koshi Kondo ◽  
Yohan Kondo ◽  
Toshiyuki Takatsuji ◽  
...  

Vibration of gears is a serious problem in mechanical devices. The characteristics of these vibrations are strongly affected by tooth flank form deviation of micrometer or submicrometer order. The quality of manufactured gears is controlled by a gear-measuring instrument. The accuracy of the profile measurement by such an instrument is evaluated using a master gear or an involute artifact. However, it is difficult to manufacture gears with high accuracy because the involute is a complicated geometrical form. To solve this problem, the double ball artifact (DBA) has been proposed as a means to evaluate the profile measurement accuracy. The application of the DBA requires a DBA design method so that the DBA can be applied to a wide variety of gear dimensions in the industrial field and can realize high-precision evaluation. In the present study, a design method is proposed for the DBA, and the dimensions, tolerance, and material of the DBA are determined. A DBA is designed and manufactured according to the proposed design method and the effectiveness of the manufactured DBA is verified experimentally using a gear-measuring instrument.


2020 ◽  
pp. 35-42
Author(s):  
Yuri P. Zarichnyak ◽  
Vyacheslav P. Khodunkov

The analysis of a new class of measuring instrument for heat quantities based on the use of multi-valued measures of heat conductivity of solids. For example, measuring thermal conductivity of solids shown the fallacy of the proposed approach and the illegality of the use of the principle of ambiguity to intensive thermal quantities. As a proof of the error of the approach, the relations for the thermal conductivities of the component elements of a heat pump that implements a multi-valued measure of thermal conductivity are given, and the limiting cases are considered. In two ways, it is established that the thermal conductivity of the specified measure does not depend on the value of the supplied heat flow. It is shown that the declared accuracy of the thermal conductivity measurement method does not correspond to the actual achievable accuracy values and the standard for the unit of surface heat flux density GET 172-2016. The estimation of the currently achievable accuracy of measuring the thermal conductivity of solids is given. The directions of further research and possible solutions to the problem are given.


2018 ◽  
pp. 76-84
Author(s):  
K. V. Sorokin ◽  
E. A. Sunarchina

Improvement of orbits precision is one of the most important tasks of space surveillance catalogue maintenance. The solution of this problem is directly related to an adequate consideration of the errors of the coordinate information from the measuring instruments. The article consideresd a new method for estimating the precision of measuring instruments on the catalog orbits. To carry out such analysis, in PJSC «VIMPEL» special technological program was created. Main results of a study of radar errors with orbits of space surveillance catalogue was presented. Also, the results were compared with data of measuring instrument's calibration software complex. This software complex provides determination of satellite's position with errors less than 10 m. A new dynamic model of measuring instrument errors is proposed.


1997 ◽  
Vol 119 (2) ◽  
pp. 236-242 ◽  
Author(s):  
K. Peleg

The classical calibration problem is primarily concerned with comparing an approximate measurement method with a very precise one. Frequently, both measurement methods are very noisy, so we cannot regard either method as giving the true value of the quantity being measured. Sometimes, it is desired to replace a destructive or slow measurement method, by a noninvasive, faster or less expensive one. The simplest solution is to cross calibrate one measurement method in terms of the other. The common practice is to use regression models, as cross calibration formulas. However, such models do not attempt to discriminate between the clutter and the true functional relationship between the cross calibrated measurement methods. A new approach is proposed, based on minimizing the sum of squares of the differences between the absolute values of the Fast Fourier Transform (FFT) series, derived from the readings of the cross calibrated measurement methods. The line taken is illustrated by cross calibration examples of simulated linear and nonlinear measurement systems, with various levels of additive noise, wherein the new method is compared to the classical regression techniques. It is shown, that the new method can discover better the true functional relationship between two measurement systems, which is occluded by the noise.


Author(s):  
Viliam Patoprsty ◽  
Miroslava Valkova

Calibration is the operation establishing metrological traceability of values of calibrated measuring instrument scale (or reference material) to stated reference. In the case of indirect measurement it is necessary to know the relationship between determined quantity values and corresponding measurand values. If mathematic form of this relationship is unknown, it is substituted by its approximation. In this process a real situation is simplified by neglecting of influence quantities to a relation of two variables- independent versus dependent. Metrological traceability of certified reference materials (CRM) values intended for calibration purposes and characterised by means of a method working on the base of approximative function could be questionable. If a measurement method based on original relationship already exists, it should be strongly preferred in the process of CRM certification to methods based on approximation of original relationship.


2018 ◽  
Vol 45 (8) ◽  
pp. 0804003
Author(s):  
方玉亮 Fang Yuliang ◽  
金振宇 Jin Zhenyu ◽  
刘忠 Liu Zhong ◽  
李正刚 Li Zhenggang

Sensor Review ◽  
2020 ◽  
Vol 40 (4) ◽  
pp. 445-453
Author(s):  
Yang Zhang ◽  
Wei Liu ◽  
Yongkang Lu ◽  
Xikang Cheng ◽  
Weiqi Luo ◽  
...  

Purpose Profile measurement with boundary information plays a vital role in the detection of quality in the assembly of aviation parts. The purpose of this paper is to improve the evaluation accuracy of the aerodynamic shapes of airplanes, the profiles of large-sized parts need to be measured accurately. Design/methodology/approach In this paper, an accurate profile measurement method based on boundary reference points is proposed for the industrial stereo-vision system. Based on the boundary-reference points, the authors established a priori constraint for extracting the boundary of the measured part. Combining with the image features of background and the measured part, an image-edge compensation model is established to extract the boundary of the measured part. The critical point of a laser stripe on the edge of the measured part is extracted corresponding to the boundary constraint. Finally, as per the principle of binocular vision, the profile of the measured part is reconstructed. Finding Laboratory experiments validate the measurement accuracy of the proposed method which is 0.33 mm. In the analysis of results between the measured data and the theoretical model, the measuring accuracy of the proposed method was found to be significantly higher than that of the other traditional methods. Practical implication An aviation part was measured in the part-assembly shop by the proposed method, which verified the feasibility and effectiveness of this method. The research can realize the measurement of smooth surface boundary which can solve existing profile reconstruction problems for aviation parts. Originality/value According to the two-dimensional contour constraint, critical points of the laser strip sequence at the edge of measured part are extracted and the accurate profile reconstruction with the boundary is realized.


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