Influences of pileup on the measurement of mechanical properties by load and depth sensing indentation techniques

1998 ◽  
Vol 13 (4) ◽  
pp. 1049-1058 ◽  
Author(s):  
A. Bolshakov ◽  
G. M. Pharr

Finite element simulation of conical indentation of a wide variety of elastic-plastic materials has been used to investigate the influences of pileup on the accuracy with which hardness and elastic modulus can be measured by load and depth-sensing indentation techniques. The key parameter in the investigation is the contact area, which can be determined from the finite element results either by applying standard analysis procedures to the simulated indentation load-displacement data, as would be done in an experiment, or more directly, by examination of the contact profiles in the finite element mesh. Depending on the pileup behavior of the material, these two areas may be very different. When pileup is large, the areas deduced from analyses of the load-displacement curves underestimate the true contact areas by as much as 60%. This, in turn, leads to overestimations of the hardness and elastic modulus. The conditions under which the errors are significant are identified, and it is shown how parameters measured from the indentation load-displacement data can be used to identify when pileup is an important factor.

2013 ◽  
Vol 668 ◽  
pp. 616-620
Author(s):  
Shuai Huang ◽  
Huang Yuan

Computational simulations of indentations in elastic-plastic materials showed overestimate in determining elastic modulus using the Oliver & Pharr’s method. Deviations significantly increase with decreasing material hardening. Based on extensive finite element computations the correlation between elastic-plastic material property and indentation has been carried out. A modified method was introduced for estimating elastic modulus from dimensional analysis associated with indentation data. Experimental verifications confirm that the new method produces more accurate prediction of elastic modulus than the Oliver & Pharr’s method.


2021 ◽  
pp. 1-24
Author(s):  
Hamidreza Mahdavi ◽  
Konstantinos Poulios ◽  
Christian F. Niordson

Abstract This work evaluates and revisits elements from the depth-sensing indentation literature by means of carefully chosen practical indentation cases, simulated numerically and compared to experiments. The aim is to close a series of debated subjects, which constitute major sources of inaccuracies in the evaluation of depth-sensing indentation data in practice. Firstly, own examples and references from the literature are presented in order to demonstrate how crucial self-similarity detection and blunting distance compensation are, for establishing a rigorous link between experiments and simple sharp-indenter models. Moreover, it is demonstrated, once again, in terms of clear and practical examples, that no more than two parameters are necessary to achieve an excellent match between a sharp indenter finite element simulation and experimental force-displacement data. The clear conclusion is that reverse analysis methods promising to deliver a set of three unique material parameters from depth-sensing indentation cannot be reliable. Lastly, in light of the broad availability of modern finite element software, we also suggest to avoid the rigid indenter approximation, as it is shown to lead to unnecessary inaccuracies. All conclusions from the critical literature review performed lead to a new semi-analytical reverse analysis method, based on available dimensionless functions from the literature and a calibration against case specific finite element simulations. Implementations of the finite element model employed are released as supplementary material, for two major finite element software packages.


2001 ◽  
Vol 16 (7) ◽  
pp. 2149-2157 ◽  
Author(s):  
A. C. Fischer-Cripps

The present work is concerned with the methods of simulation of data obtained from depth-sensing submicron indentation testing. Details of analysis methods for both spherical and Berkovich indenters using multiple or single unload points are presented followed by a detailed treatment of a method for simulating an experimental load–displacement response where the material properties such as elastic modulus and hardness are given as inputs. A comparison between simulated and experimental data is given.


2011 ◽  
Vol 368-373 ◽  
pp. 967-970
Author(s):  
Hai Tao Wan ◽  
Hua Yuan

The software ABAQUS is used to perform the finite element simulation of a group of reinforced concrete beam tests. The load-displacement skeleton curves of the beams are obtained after the completion of the simulation. Test results and simulation results are compared, results showed that the finite element simulation can be more accurately simulate the test situation. Then, the software ABAQUS is also used to simulate different types of reinforced concrete frame beams, and access to load-displacement skeleton curves and moment – rotation curves of the beams. Reference to the advanced performance-based design method, the curve classified according to different factors. The performance parameters of beams are obtained from the curves. Performance parameters can provide quantitative reference index for performance evaluation of beam.


2003 ◽  
Vol 795 ◽  
Author(s):  
Yeol Choi ◽  
Baik-Woo Lee ◽  
Ho-Seung Lee ◽  
Dongil Kwon

ABSTRACTHardness and elastic modulus can be derived from instrumented sharp indentation curves by considering the effects of materials pile-up and sink-in and tip blunting. In particular, this study quantifies pile-up or sink-in effects in determining contact area based on indentation-curve analysis. Two approaches, finite-element simulation and theoretical modeling, were used to describe the detailed contact morphologies. The ratio of contact depth to maximum indentation depth was proposed as a key indentation parameter and was found to be a material constant independent of indentation load. In addition, this parameter can be determined strictly in terms of indentation-curve parameters, such as loading and unloading slopes at maximum depth and indentation energy ratio. This curve-analysis method was verified by finite-element simulations and nanoindentation experiments.


Author(s):  
Shiro Kobayashi ◽  
Soo-Ik Oh ◽  
Taylan Altan

In the previous chapters we have discussed only the applications of flow formulation to the analysis of metal-forming processes. Lately, elastic-plastic (solid) formulations have evolved to produce techniques suitable for metal-forming analysis. This evolution is the result of developments achieved in large-strain formulation, beginning from the infinitesimal approach based on the Prandtl–Reuss equation. A question always arises as to the selection of the approach—“flow” approach or “solid” approach. A significant contribution to the solution of this question was made through a project in 1978, coordinated by Kudo, in which an attempt was made to examine the comparative merits of various numerical methods. The results were compiled for upsetting of circular solid cylinders under specific conditions, and revealed the importance of certain parameters used in computation, such as mesh systems and the size of an increment in displacement. This project also showed that the solid formulation needed improvement, particularly in terms of predicting the phenomenon of folding. For elastic-plastic materials, the constitutive equations relate strain–rate to stress–rates, instead of to stresses. Consequently, it is convenient to write the field equation in the boundary-value problem for elastic-plastic materials in terms of the equilibrium of stress rates. In this chapter, the basic equations for the finite-element discretization involved in solid formulations are outlined both for the infinitesimal approach and for large-strain theory. Further, the solutions obtained by the solid formulation are compared with those obtained by the flow formulation for the problems of plate bending and ring compression. A discussion is also given concerning the selection of the approach for the analysis. In conclusion, significant recent developments in the role of the finite-element method in metal-forming technology are summarized. The field equation for the boundary-value problem associated with the deformation of elastic-plastic materials is the equilibrium equation of stress rates. As stated in Chap. 1 (Section 1.3), the internal distribution of stress, in addition to the current states of the body, is supposed to be known, and the boundary conditions are prescribed in terms of velocity and traction-rate.


1996 ◽  
Vol 11 (3) ◽  
pp. 760-768 ◽  
Author(s):  
A. Bolshakov ◽  
W. C. Oliver ◽  
G. M. Pharr

The finite element method has been used to study the behavior of aluminum alloy 8009 during elastic-plastic indentation to establish how the indentation process is influenced by applied or residual stress. The study was motivated by the experiments of the preceding paper which show that nanoindentation data analysis procedures underestimate indentation contact areas and therefore overestimate hardness and elastic modulus in stressed specimens. The NIKE2D finite element code was used to simulate indentation contact by a rigid, conical indenter in a cylindrical specimen to which biaxial stresses were applied as boundary conditions. Indentation load-displacement curves were generated and analyzed according to standard methods for determining hardness and elastic modulus. The simulations show that the properties measured in this way are inaccurate because pileup is not accounted for in the contact area determination. When the proper contact area is used, the hardness and elastic modulus are not significantly affected by the applied stress.


2004 ◽  
Vol 19 (11) ◽  
pp. 3307-3315 ◽  
Author(s):  
Yeol Choi ◽  
Ho-Seung Lee ◽  
Dongil Kwon

Hardness and elastic modulus of micromaterials can be evaluated by analyzing instrumented sharp-tip-indentation load–depth curves. The present study quantified the effects of tip-blunting and pile-up or sink-in on the contact area by analyzing indentation curves. Finite-element simulation and theoretical modeling were used to describe the detailed contact morphologies. The ratio f of contact depth, i.e., the depth including elastic deflection and pile-up and sink-in, to maximum indentation depth, i.e., the depth measured only by depth sensing, ignoring elastic deflection and pile-up and sink-in, was proposed as a key indentation parameter in evaluating real contact depth during indentation. This ratio can be determined strictly in terms of indentation-curve parameters, such as loading and unloading slopes at maximum depth and the ratio of elastic indentation energy to total indentation energy. In addition, the value of f was found to be independent of indentation depth, and furthermore the real contact area can be determined and hardness and elastic modulus can be evaluated from f. This curve-analysis method was verified in finite-element simulations and nanoindentation experiments.


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