Processing of nanostructured metals and alloys via plastic deformation

MRS Bulletin ◽  
2010 ◽  
Vol 35 (12) ◽  
pp. 977-981 ◽  
Author(s):  
Yuntian Zhu ◽  
Ruslan Z. Valiev ◽  
Terence G. Langdon ◽  
Nobuhiro Tsuji ◽  
Ke Lu

Plastic deformation can effectively produce nanostructured metals and alloys in bulk or surface-layer forms that are suitable for practical structural or functional applications. Such nanostructured materials are porosity-free and contamination-free, and therefore they are ideal for studying fundamental mechanisms and mechanical properties. In this article, we first give an overview of the principles of grain refinement by plastic deformation and an introduction to the reported processing techniques. Then the four most-developed and promising techniques will be described in detail: equal-channel angular pressing, high-pressure torsion, accumulative roll bonding for bulk nanostructured metals, and surface mechanical attrition treatment for nanostructured surface layers.

2021 ◽  
Vol 06 ◽  
Author(s):  
T. S. Srivatsan ◽  
K. Manigandan

: An ability to achieve useful properties in structural materials is largely dependent on their bulk microstructure. Over the years, the innate ability to achieve noticeable improvements in structural materials has relied upon processing as a viable means and/or alternative, which in turn determines the resulting microstructure and properties or behavior. Sustained research and development efforts in the domains encompassing materials science, materials engineering and manufacturing processes has made possible the arrival of a time period in which specific properties of a material can be obtained by carefully controlling the architecture of its constituents. Nanostructuring of materials to include both metals and their alloy counterparts is a key for obtaining extra ordinary properties that made them attractive for purpose of selection and use in both structural applications and functional applications. In recent years, the production of bulk nanostructured materials [BNMs] by techniques of severe plastic deformation [SPD] has attracted considerable scientific and technological interest since it offers new opportunities for the fabrication of commercial nanostructured metals and alloys that can be chosen for use in a variety of specific applications. Such nanostructured materials must essentially be not only porosity free and but also contaminant free, which makes them an ideal choice for studying, observing and documenting their characteristics spanning microstructure, properties and mechanical behavior. In this paper, we provide a compelling overview of the approaches most widely used for the purpose of achieving grain refinement using the technique of plastic deformation. An outline of the four most commonly used plastic deformation processing techniques is provided. Salient aspects specific to the technique of equal channel angular pressing [ECAP], high pressure torsion [HPT], accumulative roll bonding [ARB] of bulk nanostructured metals and surface mechanical attrition treatment [SMAT] of nanostructured layers is provided and briefly discussed. A need for the selection of certain metals and alloys for use in specific applications in the domains spanning medicine and technology are briefly discussed. The emergence and use of computational nanotechnology, which in essence synergizes the rapid developments in computational techniques and material development is presented and briefly discussed.


2012 ◽  
Vol 05 ◽  
pp. 299-306
Author(s):  
TERENCE G. LANGDON

Processing through the application of severe plastic deformation (SPD) provides a very attractive tool for the production of bulk ultrafine-grained materials. These materials typically have grain sizes in the submicrometer or nanometer ranges and they exhibit high strength at ambient temperature and, if the ultrafine grains are reasonably stable at elevated temperatures, they have a potential for use in superplastic forming operations. Several procedures are now available for applying SPD to metal samples but the most promising are Equal-Channel Angular Pressing (ECAP) and High-Pressure Torsion (HPT). This paper examines the basic principles of ECAP and HPT and describes some of the properties that may be achieved using these processing techniques.


Author(s):  
M. T. Pe´rez-Prado ◽  
A. P. Zhilyaev ◽  
L. Jiang ◽  
M. E. Kassner ◽  
O. A. Ruano

Severe plastic deformation (SPD) techniques have now successfully been applied to fabricate a large number of nanostructured metals and alloys. Most studies have so far focused on fcc materials, although some studies on Ti and Mg also exist. In this work we describe the nanostructures resulting from processing pure Zr by high pressure torsion (HPT) and accumulative roll bonding (ARB).


2021 ◽  
Vol 1016 ◽  
pp. 3-8
Author(s):  
Megumi Kawasaki ◽  
Roberto B. Figueiredo ◽  
Terence G. Langdon

The processing of bulk metals through the application of severe plastic deformation (SPD), using procedures such as equal-channel angular pressing (ECAP) and high-pressure torsion (HPT), is now well established for the fabrication of materials with exceptionally small grain sizes, usually in the submicrometer range and often having grain sizes at the nanometer level. These grain sizes cannot be achieved using thermo-mechanical processing or any conventional processing techniques. Recently, these procedures have been further developed to process alternative advanced materials. For example, by stacking separate disks within the HPT facility for the synthesis of bulk nanocrystalline metastable alloys where it is possible to achieve exceptionally high hardness, or by pressing powders or metallic particles in order to obtain new and novel nanocomposites exhibiting unusual properties.


2008 ◽  
Vol 584-586 ◽  
pp. 9-15 ◽  
Author(s):  
Tasha Reshetnikova ◽  
Milyausha R. Salakhova ◽  
Zarema A. Safargalina ◽  
Andrey V. Shcherbakov

This report presents main achievements of international R&D activities of the Institute of Physics of Advanced Materials of Ufa State Aviation Technical University (Ufa, Russia) with a special attention to the innovative potential of nanostructured metals and alloys produced by severe plastic deformation techniques. Several examples of the first promising applications of bulk nanostructured materials as well as potential competing technologies are considered and discussed.


2007 ◽  
Vol 539-543 ◽  
pp. 2787-2792 ◽  
Author(s):  
Minoru Umemoto ◽  
Yoshikazu Todaka ◽  
Jin Guo Li ◽  
Koichi Tsuchiya

Formation of nanocrystalline structure by severe plastic deformation has studied extensively. Although ultra fine grained structure (grain size larger than 100 nm) had been obtained in many processes such as heavy cold rolling, equal channel angular pressing (ECAP) or accumulative roll bonding (ARB), the formation of nano grained structure (< 100 nm) is limited to processes such as ball milling, shot peening or drilling. In the present study, high pressure torsion (HPT) deformation and drilling were carried out to understand the conditions necessary to obtain nano grained structure in steels. The results of HPT experiments in pure Fe showed that HPT has superior ability of strengthening and grain refinement probably due to a strain gradient but the saturation of grain refinement occurs before reaching nano grained structure. Drilling experiments in high carbon martensitic steel revelaed that nano grained ferrite forms at the drilled hole surface only when the transformation from ferrite to austenite takes place during drilling. Considering various other processes by which nano grained ferrite was produced, it is proposed that heavy strains with large strain gradients together with dynamic transformation are necessary to reach nano grained ferrite structure.


Author(s):  
Saurabh Basu ◽  
Zhiyu Wang ◽  
Christopher Saldana

Comprehensive understanding of thermomechanical response and microstructure evolution during surface severe plastic deformation (S 2 PD) is important towards establishing controllable processing frameworks. In this study, the evolution of crystallographic textures during directional surface mechanical attrition treatment on copper was studied and modelled using the visco-plastic self-consistent framework. In situ high-speed imaging and digital image correlation of surface deformation in circular indentation were employed to elucidate mechanics occurring in a unit process deformation and to calibrate texture model parameters. Material response during directional surface mechanical attrition was simulated using a finite-element model coupled with the calibrated texture model. The crystallographic textures developed during S 2 PD were observed to be similar to those resultant from uniaxial compression. The implications of these results towards facilitating a processing-based framework to predict deformation mechanics and resulting crystallographic texture in S 2 PD configurations are briefly discussed.


Materials ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 2778 ◽  
Author(s):  
Jacques Huot ◽  
Fermín Cuevas ◽  
Stefano Deledda ◽  
Kaveh Edalati ◽  
Yaroslav Filinchuk ◽  
...  

This paper is a collection of selected contributions of the 1st International Workshop on Mechanochemistry of Metal Hydrides that was held in Oslo in May 2018. In this paper, the recent developments in the use of mechanochemistry to synthesize and modify metal hydrides are reviewed. A special emphasis is made on new techniques beside the traditional way of ball milling. High energy milling, ball milling under hydrogen reactive gas, cryomilling and severe plastic deformation techniques such as High-Pressure Torsion (HPT), Surface Mechanical Attrition Treatment (SMAT) and cold rolling are discussed. The new characterization method of in-situ X-ray diffraction during milling is described.


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