Diffusion Bonding of Ti6Al4V at Low Temperature via SMAT

Titanium alloys used to be welded to gain good joint strength at 920 °C through diffusion bonding. However, due to the heat preservation at high temperatures for a long time, we obtain joints with great bond strength while the mechanical properties of the sheet are lost. In this paper, taking Ti6Al4V alloy as an example, we studied the microstructure of the surface under the different times of surface mechanical attrition treatment (SMAT). In addition, the microstructure and mechanical properties after diffusion bonding at 800 °C-5 MPa-1 h were also conducted. The results show that the shear strength of TC4 alloy welded joint after SMAT treatment is improved, and the maximum shear strength can reach 797.7 MPa, up about 32.4%

Multiple-Shot Impact Model for Vibration-Assisted SMAT Process

Surface mechanical attrition treatment enhances the mechanical properties of metallic materials by inducing high strength layer on the top surface. In this study, multiple-shot impact behavior was modeled for the 7075-T6 aluminum alloy to achieve maximum magnitudes of equivalent stress, plastic strain, residual stress depth, and residual stress. Finite element simulations have been carried out to investigate the effect of selected framework on stress and strains in constituent. The plastic deformation process during SMAT was analyzed using ANSYS/AUTODYN explicit dynamic solver according to shot velocity and diameter with a dynamic explicit finite element method (FEM). Deformation behavior was evaluated after multiple-shot impact.

Microstructure Evolution of the Carbon Steels During Surface Severe Plastic Deformation

The review is devoted to the state-of-the-art views on the microstructure evolution in structural and tool carbon steels during the surface severe plastic deformation (SPD). The main focus is on the effects of the nanocrystallization in the near-surface area of the low-carbon steel (C 0.05–0.2%), medium-carbon steel (C 0.35–0.65%), and high-carbon steel (C 1.0–1.5%). It is reviewed the following advanced surface SPD methods for the metal surfaces in recent years: an ultrasonic impact peening (UIP), high-frequency impact peening (HFIP), air blast shot peening (ABSP), surface mechanical attrition treatment (SMAT), and laser shock peening (LSP). Microstructure evolution before and after SPD is studied by optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The effects of the SPD parameters on the nanocrystalline modification of such main phase components of the carbon steels as ferrite, pearlite, and cementite are analysed. The atomic mechanism of the nanocrystallization is presented. The strain-hardening effect induced by SPD is demonstrated by the data of the near-surface microhardness profiles.

Aerodynamic Performance of a Nanostructure-Induced Multistable Shell

Multistable shells that have the ability to hold more than one stable configuration are promising for adaptive structures, especially for airfoil. In contrast to existing studies on bistable shells, which are well demonstrated by the Venus flytrap plant with the ability to feed itself, this work experimentally studies the aerodynamic response of various stable configurations of a nanostructure-induced multistable shell. This multistable shell is manufactured by using nanotechnology and surface mechanical attrition treatment (SMAT) to locally process nine circular zones in an original flat plate. The aerodynamic responses of eight stable configurations of the developed multistable shell, including four twisted configurations and four untwisted configurations with different cambers, are visually captured and quantitively measured in a wind tunnel. The results clearly demonstrate the feasibility of utilizing different controllable configurations to adjust the aerodynamic performance of the multistable shell.

Gradient Microstructure Induced by Surface Mechanical Attrition Treatment in Grade 2 Titanium Studied Using Positron Annihilation Spectroscopy and Complementary Methods

Microstructural changes in grade 2 titanium generated by surface mechanical attrition treatment (SMAT) were studied using positron annihilation lifetime spectroscopy and complementary methods. A significant increase in the mean positron lifetime indicated many lattice defects introduced by SMAT. Two positron lifetime components were resolved in the positron lifetime spectra measured. The longer lifetime revealed the presence of vacancy clusters containing about 3 or 4 vacancies, while the shorter one was attributed to the annihilation of positrons trapped at dislocations. The changes of the positron lifetime indicated a decreasing dislocation density and the presence of a deeper layer with a higher concentration of vacancy clusters at the distance from the treated surface for which the microhardness approached the value for the strain-free matrix. Electrochemical impedance spectroscopy showed the positive effect of SMAT on the corrosion resistance of the titanium studied in a saline environment also after removal of the original oxide layer that was formed during the SMAT.

Gradient Microstructure Design in Stainless Steel: A Strategy for Uniting Strength-Ductility Synergy and Corrosion Resistance

Martensite transformation and grain refinement can make austenitic stainless steel stronger, but this comes at a dramatic loss of both ductility and corrosion resistance. Here we report a novel gradient structure in 301 stainless steel sheets, which enables an unprecedented combination of high strength, improved ductility and good corrosion resistance. After producing inter-layer microstructure gradient by surface mechanical attrition treatment, the sheet was annealed at high temperature for a short duration, during which partial reverse transformation occurred to form recrystallized austenitic nano-grains in the surface layer, i.e., introducing extra intra-layer heterogeneity. Such 3D microstructure heterogeneity activates inter-layer and inter-phase interactions during deformation, thereby producing back stress for high yield strength and hetero-deformation induced (HDI) hardening for high ductility. Importantly, the recrystallized austenitic nano-grains significantly ameliorates the corrosion resistance. These findings suggest an effective route for evading the strength–ductility and strength–corrosion tradeoffs in stainless steels simultaneously.

Microstructure Evolution and Mechanical Properties of Austenite Stainless Steel with Gradient Twinned Structure by Surface Mechanical Attrition Treatment

Gradient structures in engineering materials produce an impressive synergy of strength and plasticity, thereafter, have recently attracted extensive attention in the material families. Gradient structured stainless steels (SS) were prepared by surface mechanical attrition treatment (SMAT) with different impacting velocities. The microstructures of the treated samples are characterized by gradient twin fraction and phase constituents. Quantitative relations of gradient microstructure with impacting time and mechanical properties are analyzed according to the observations of SEM, TEM, XRD, and tests of mechanical property. The processed SSs exhibited to be simultaneously stiff, strong, and ductile, which can be attributed to the co-operation of the different spatial distributions of multi-scaled structures. The formation of gradient twinned structure is resolved and the strengthening by gradient structure is explored.