Effect of SiC Shape on The Crack-Healing Mechanism of Alumina/SiC Composite

2005 ◽  
Vol 888 ◽  
Author(s):  
Wataru Nakao ◽  
Toshio Osada ◽  
Kazuya Yamane ◽  
Masahiro Yokouchi ◽  
Koji Takahashi ◽  
...  

ABSTRACTCrack-healing of structural ceramics is a most valuable technique to overcome their weak point such as surface cracks. Crack-healing ability appeared by admixing SiC to ceramics, because this function is to use the oxidation of SiC. Endowment of crack-healing ability as well as improvement in fracture toughness was expected to be achieved by compositing SiC whiskers. For this purpose, alumina / 30 vol% SiC whiskers and alumina/ 20vol% SiC whiskers/ 10 vol% SiC particles multi-composites were developed. Crack-healing ability and fracture toughness of these composites were investigated. Alumina/ 20 vol% SiC whiskers/ 10 vol% SiC particles multi-composite and alumina/ 30vol% SiC whiskers composite were found to have 1.43 times and 1.65 times higher fracture toughness than monolithic alumina, respectively. From the results of the strength recovery by crack-healing, alumina/ 20 vol% SiC whiskers/ 10 vol% SiC particles multi-composite and alumina / 30vol% SiC whiskers composite were found to be able to heal the pre-crack below 0.250 μm and 0.200 μm in surface length, respectively. In spite of the same SiC content, SiC particles and SiC whiskers multi-compositing enlarged the limit crack size to be able to crack-heal. On the other hand, increasing SiC whiskers content enhanced strength recovery of the specimen with the large crack above limit crack-size.

2005 ◽  
Vol 475-479 ◽  
pp. 2071-2074
Author(s):  
Wataru Nakao ◽  
Sang Kee Lee ◽  
Masahiro Yokouchi ◽  
Koji Takahashi ◽  
Kotoji Ando

For improving fracture toughness as well as endowing with excellent self-crack-healing ability, mullite/SiC particles /SiC whiskers multi-composites were developed. Crack-healing ability and the mechanical properties of the specimens were investigated. Mullite/ 20 vol% SiC whiskers, mullite/ 25 vol% SiC whiskers and mullite/ 15 vol% SiC whiskers/ 10 vol% SiC particles composites can completely heal the pre-crack of 100 ım in surface length by heat-treatment at 1300 oC for 2 h in air. However, not completeness of the strength recovery was caused for mullite/ 15 vol% SiC whiskers composite by crack-healing. In spite of the same SiC content, the crack-healing ability of mullite/ 15 vol% SiC whiskers/ 10 vol% SiC particles composite is superior to that of mullite/ 25 vol% SiC whiskers composite. Admixing with SiC whisker was effective for improvement in fracture toughness. Additionally, the fracture toughness was not reduced by admixing with SiC particles.


2005 ◽  
Vol 69 (8) ◽  
pp. 663-666 ◽  
Author(s):  
Wataru Nakao ◽  
Toshio Osada ◽  
Kazuya Yamane ◽  
Koji Takahashi ◽  
Kotoji Ando

2010 ◽  
Vol 24 (15n16) ◽  
pp. 2869-2874 ◽  
Author(s):  
KI WOO NAM ◽  
JONG SOON KIM ◽  
SEUNG WON PARK

Silicon carbide ( SiC ) exhibits good strength at high temperatures and resistance to radioactivity. However, it has poor fracture toughness. The ability to heal cracks represents a very desirable means of overcoming this weakness. This study focuses on the crack-healing behavior and bending strength of SiC ceramics to which sintering additives have been added. Optimized crack-healing condition was found to be 1hr at an atmospheric level of 1100 °C. The maximum crack size that can be healed at the optimized condition was a semi-elliptical surface crack of 450 µm in diameter. Si oxide was revealed to be the principle material involved in crack-healing.


2013 ◽  
Vol 2013 ◽  
pp. 1-5 ◽  
Author(s):  
Tomoya Oki ◽  
Hiroki Yamamoto ◽  
Toshio Osada ◽  
Koji Takahashi

Al2O3/SiC composite ceramics with high crack-healing ability were subjected to shot peening (SP) using zirconium oxide shots with several peening pressures and shot diameters. Specimens subjected to SP were heat-treated in air to heal the surface cracks induced by SP. The residual stress, the apparent fracture toughness, and the Weibull distribution of the contact strength were investigated, revealing that the combination of SP and crack-healing is effective for increasing the contact strength and decreasing the scatter of the contact strength of Al2O3/SiC.


2010 ◽  
Vol 650 ◽  
pp. 109-114 ◽  
Author(s):  
Chun Yan Shi ◽  
Ying Kui Guo ◽  
Shu Jin Zhao ◽  
Chun Mei Song

Al2O3 Toughened by SiC particles was hot-press sintered. Cracks of ~300μm in diameter were introduced in the surfaces of specimens, which then healed at 1000°C, 1200°C, 1300°C, 1400°C, and individually for 2h, 4h, 6h and 8h. Effect of healing temperature on bending strength, healing mechanism were systematically investigated, the results show that the best bending strength recovered at room temperature was 583.61MPa obtained at 1300°C for 4h, which was the same value as perfect specimens. The recovery of bending strength contributes to three kinds of mechanisms. When specimens were healed individually at 1000°C, 1200°C, 1300°C for 2h, adsorption mechanism and proliferation mechanism were as the dominant healing mechanisms; when healed at 1400°C for 2h, oxidation reaction mechanism was the important healing mechanism. Also, the length of surface cracks is shorter as healing temperature increasing.


Author(s):  
Koji Takahashi ◽  
Kotoji Ando ◽  
Shoko Yoshida ◽  
Shinji Saito

Si3N4/SiC composite ceramics were hot-pressed in order to investigate the crack-healing behavior under stress. Semi-elliptical surface cracks of 100 μm in surface length were introduced on each specimen. The pre-cracked specimens were crack-healed under cyclic or constant bending stress of 5 Hz at healing temperatures of 1000° and 1200°C and the resultant bending strength and fatigue strength were studied. The threshold stress for crack-healing, below which the pre-cracked specimens recovered their bending strength, was investigated. The mechanisms of crack-healing in Si3N4/SiC under stress were also discussed.


2019 ◽  
Vol 9 (5) ◽  
pp. 429-436
Author(s):  
Jun Feng Hu ◽  
Ming Yue Qiu ◽  
Xi Deng ◽  
Teng Zhou Xu ◽  
Zhou Chen

The crack healing properties of Si3N4 composite ceramic reinforced by SiC whiskers (Si3N4/SiCw) was studied. Six kinds of pre-cracks were introduced on the center of the tensile side of the specimens, and the relationship between the crack area and crack healing properties was studied. The results show that the healing effect of strength recovery is similar with that of smooth specimens for pre-cracked specimens with crack depth less than 60 μm. As for the propagated crack and the central through crack, the strength recovery rapidly decreases due to the increase of crack depth. It could be concluded that it is difficult to heal pre-cracked specimens with the crack depth over 90 μm. The main reason is considered to be that the melted glass phase blocked in the surface, and prevented the oxidation reaction in the inner of crack.


2017 ◽  
Vol 728 ◽  
pp. 149-154 ◽  
Author(s):  
Huy Dinh Vu ◽  
Makoto Nanko

Crack-healing effectiveness of Y2SiO5-based composites dispersed with 5 vol% SiC particles was investigated. Dense specimens of 5 vol% SiC/Y2SiO5 were fabricated by pulsed electric current sintering technique. Surface cracks were introduced by using a Vickers indenter to be a crack length of approximately 200 μm. Self-healing performance of SiC/Y2SiO5 composites via high-temperature oxidation in air was studied as a function of heat treatment temperature. As a result, surface cracks disappeared perfectly after heat treatment at 1300°C for 6 h in air.


2004 ◽  
Vol 53 (6) ◽  
pp. 599-606 ◽  
Author(s):  
Kotoji ANDO ◽  
Masahiro YOKOUCHI ◽  
Sang-Kee LEE ◽  
Koji TAKAHASHI ◽  
Wataru NAKAO ◽  
...  

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